Energy storage in composite flywheel rotors

As the push continues for increased use of renewables on the electricity grid, the problem of energy storage is becoming more urgent than ever. Flywheels with wound, composite rotors represent an efficient and environmentally friendly option for energy storage. They have already been applied successfully for voltage control on electrical rail networks and for bridging power in backup UPS systems, but lately they have also proven useful for grid-scale frequency regulation. For flywheels to be deployed on a wider scale, the high cost associated with the technology will have to be addressed. An important driver of cost is the density at which energy can be stored. Currently, flywheel designs do not consistently achieve high energy density, and this study investigates the reasons for this. A critical analysis is made of the design methodologies that have been proposed in the available literature, and some improvements are suggested. Most notably it is shown that significant improvements in energy density may be possible if the design optimization problem is formulated carefully. In addition, the problem of material selection is discussed, because material properties have a significant influence on energy density. Some guidance is given for flywheel designers on how to choose an optimal set of materials without invoking undue computational effort. It is hoped that these suggestions may be carried forward as a topic of further research.

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