Determination of in‐plane residual stress states in plates using horizontally polarized shear waves

In this paper a new approach for using acoustic measurements to evaluate residual stresses in the presence of unknown material property variation is presented. Procedures previously applied to the evaluation of stress with acoustic measurements are reviewed, and it is shown that these involve using measurements with bulk waves propagating along the normal to the surface of a plate and do not provide sufficient information to separate the influences of stress and material property variations. To overcome this fundamental limitation, an alternative theory is developed that governs the propagation of shear waves polarized horizontally with respect to the surface of a plate (SH waves), but propagating at oblique angles with respect to the surface normal. The question of separating the effects of residual stress and material properties on acoustic velocity is addressed in detail. A practical experimental procedure is developed that permits the evaluation of the in‐plane components of the principal stresses in a plate exhibiting an unknown inhomogeneous initial anisotropy caused by material texture or microstructure. The procedure is then verified experimentally using an aluminum specimen with a known residual stress state, but unknown initial anisotropy.