Investigation of bolt clamping force on the fatigue life of double lap simple bolted and hybrid (bolted/bonded) joints via experimental and numerical analysis

Abstract In this research, the effect of bolt clamping force on the fatigue life of double lap simple bolted and hybrid (bolted/bonded) joints have been studied both experimentally and numerically. To do so, two kinds of joints, i.e. double lap simple and hybrid (bolted/bonded) joints were studied. For each kind of the joints, three sets of specimens were prepared and subjected to tightening torque of 1, 2.5 and 5 N m and then fatigue tests were carried out at different cyclic longitudinal load levels. Experimental tests revealed that the hybrid joints have higher fatigue life in comparison with the simple bolted joints. In the numerical method, finite element code was used to obtain stress distribution in the joint plates due to clamping force and longitudinal applied loads. Numerical simulation and experimental results showed that the fatigue life of specimens was improved by increasing the clamping force due to compressive stresses created around the hole. In addition, the investigation revealed the positive role of clamping force resulting from torque tightening on the fatigue life of both simple and hybrid joints.

[1]  A. Ferreira,et al.  Increasing the efficiency of composite single-shear lap joints using bonded inserts , 2005 .

[2]  Jeffrey Vogwell,et al.  The effect of bolt clamping force on the fracture strength and the stress intensity factor of a plate containing a fastener hole with edge cracks , 2009 .

[3]  Dong-Hyun Kim,et al.  Failure of carbon composite-to-aluminum joints with combined mechanical fastening and adhesive bonding , 2006 .

[4]  T. N. Chakherlou,et al.  Reduction in clamping force due to applied longitudinal load to aerospace structural bolted plates , 2009 .

[5]  S. M. Darwish,et al.  Phase stability of duralumin machined with bonded and brazed carbide tools , 1992 .

[6]  M. L. Stewart AN EXPERIMENTAL INVESTIGATION OF COMPOSITE BONDED AND/OR BOLTED REPAIRS USING SINGLE LAP JOINT DESIGNS , 1997 .

[7]  A. Al-Samhan Analysis of Adhesively Bonded Riveted Joints , 2005 .

[8]  Gary Cloud,et al.  2012 William M. Murray Lecture: Some Curious Unresolved Problems, Speculations, and Advances in Mechanical Fastening , 2013 .

[9]  Florin Iancu,et al.  Three-dimensional investigation of thick single-lap bolted joints , 2005 .

[10]  Krishnakumar Shankar,et al.  Fatigue behaviour of aluminium alloy 7075 bolted joints treated with oily film corrosion compounds , 2002 .

[11]  M. M. Sadek,et al.  Design rationale of industrial, bonded, double containment joints with dissmilar materials , 1991 .

[12]  L. Hart-Smith Bonded-Bolted Composite Joints , 1985 .

[13]  A. Bray,et al.  Factors affecting the tightening characteristics of bolts , 1966 .

[14]  Erdogan Madenci,et al.  Analysis of bolted–bonded composite single-lap joints under combined in-plane and transverse loading , 2009 .

[15]  T. N. Chakherlou,et al.  ON THE FATIGUE BEHAVIOR OF COLD EXPANDED FASTENER HOLES SUBJECTED TO BOLT TIGHTENING , 2011 .

[16]  Wen S. Chan,et al.  Analysis of composite bonded/bolted joints used in repairing , 2001 .

[17]  R. Davies,et al.  Thermal conductivity of adhesive filled with metal powders , 1989 .

[18]  John W. Hutchinson,et al.  The clamping stress in a cold-driven rivet , 1998 .

[19]  Fu-Kuo Chang,et al.  Experimental study on clamping effects on the tensile strength of composite plates with a bolt-filled hole , 1999 .

[20]  T. N. Chakherlou,et al.  An investigation about interference fit effect on improving fatigue life of a holed single plate in joints , 2010 .

[21]  J. M. Alegre,et al.  EFFECT OF CLAMPING FORCE ON THE FATIGUE BEHAVIOUR OF PUNCHED PLATES SUBJECTED TO AXIAL LOADING , 2006 .

[22]  A. Pirondi,et al.  Clinch-Bonded and Rivet-Bonded Hybrid Joints: Application of Damage Models for Simulation of Forming and Failure , 2009 .

[23]  G. Kelly,et al.  Quasi-static strength and fatigue life of hybrid (bonded/bolted) composite single-lap joints , 2006 .

[24]  F. L. Matthews,et al.  The effect of clamping pressure on bolt bearing loads in glass fibre-reinforced plastics , 1976 .

[25]  S. Darwish,et al.  Improving the electrical properties of structural epoxy resin adhesives , 1991 .

[26]  G. Kelly,et al.  LOAD TRANSFER IN HYBRID (BONDED/BOLTED) COMPOSITE SINGLE-LAP JOINTS , 2005 .

[27]  Tomas Ireman,et al.  Design of composite structures containing bolt holes and open holes , 1999 .

[28]  Marc Sartor,et al.  ANALYTICAL TWO-DIMENSIONAL MODEL OF A HYBRID (BOLTED/BONDED) SINGLE-LAP JOINT , 2007 .

[29]  P. K. Mallick,et al.  Fatigue of hybrid (adhesive/bolted) joints in SRIM composites , 2001 .

[30]  T. A. Collings,et al.  The strength of bolted joints in multi-directional cfrp laminates , 1977 .

[31]  A. Bahkali,et al.  FINITE ELEMENT MODELING FOR THERMAL STRESSES DEVELOPED IN RIVETED AND RIVET-BONDED JOINTS , 2011 .

[32]  Kosuke Haraga,et al.  Fatigue Strength of Adhesive/Rivet Combined Lap Joints , 1995 .

[33]  J. Onõro,et al.  A simple mechanical model of a structural hybrid adhesive/riveted single lap joint , 2007 .

[34]  J. Keith Nisbett,et al.  Shigley's Mechanical Engineering Design , 1983 .