Rapid Prototyping of 3D Scaffolds for Tissue Engineering Using a Four-Axis Multiple-Dispenser Robotic System

A desktop rapid prototyping (RP) system has been developed to fabricate scaffolds for tissue engineering (TE) applications. The system is a computer-controlled four-axis machine with a multiple-dispenser head. This paper presents the scaffold fabrication process to build free-form scaffolds from relevant features extracted from given CT-scan images for TE applications. This involves obtaining the required geometric data for the scaffold in the form of a solid model from CT-scan images. The extracted scaffold model is then sliced into consecutive two-dimensional (2D) layers to generate appropriately formatted data for the desktop RP system to fabricate the scaffolds. The basic material processing involves the sequential dispensing of two or more materials to form a strand. The four-axis system enables strands to be laid in a different direction at each layer to form suitable interlacing 3D free-form scaffold structures. The multipledispenser head also allows the introduction of living cells and additional materials during the scaffold building. The building of the scaffolds with the desktop RP system is described based on the sequential dispensing of chitosan dissolved in acetic acid and sodium hydroxide solution. Neutralization of the acetic acid by the sodium hydroxide results in a precipitate to form a gellike chitosan strand.