Particle structure of PVC based on cellulosic suspension system. III. Effect of monomer refluxing

The effects of monomer refluxing on both resin properties and reactor fouling of suspension PVC have been studied in a laboratory-scale 14-L reactor. Process control equations were developed which related the particle properties to the reflux condenser operation by controlling the parameters of (1) the time at which refluxing is begun and (2) the rate profile of heat removal from the condenser. An operating envelope has been developed for laboratory scale operations which optimizes the cycle time of polymerization while minimizing the adverse effects on particle properties. These operating conditions may have application to production scale operations when the proper scaling factors are employed.