Interaction between grid and design space refinement for bluff body-facilitated mixing

The interaction between grid refinement and features in design space is investigated for time dependent Navier-Stokes flows over a bluff body. A mixing measure and total pressure loss are calculated for a range of geometries and several grid refinements. In particular, 52 geometries are analyzed and a response surface surrogate-based outlier analysis revealed that as the grid is refined, three of these configurations stand out with off-trend mixing indices. Both grid refinement and multiple surrogate modeling exercises reveal that very high mixing indices are found in a very small island in design space. This important design region manifests itself only when the grid resolution is adequate. The high value of the mixing index is due to interaction between viscous flows and abrupt geometric variations of the bluff body . based on selected number of original CFD solutions 1-11 . In addition to offering a low-cost alternative for evaluating designs, surrogate models also offer advantages associated with the fact that they require a large number of designs to be evaluated together. Besides obvious advantages in terms of parallel computation, this can also reveal cases with significantly different behavior than others. Histogram and outlier analysis can identify and examine designs exhibiting unusual departure from the overall trend. The outliers can occur due to incomplete convergence or high errors due to inappropriate computational set-up such as grid distributions or boundary conditions. In that case, outlier analysis helps find and possibly correct these problems. However, outlier may also represent designs where the physical behavior changes significantly. In this study, the mixing problem associated with bluff body flows is investigated. Mixing is a process with many practical applications, including propulsion and power generation, homogenization of multiple materials and/or species, and various heat exchange and geophysical processes. In man-made devices, �

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