Synthesis of a New-type Carbonific and Its Application in Intumescent Flame-retardant (IFR)/Polyurethane Coatings

This work deals in the first part, with the synthesis and characterization of a new-type carbonific. Two steps were used in the synthesis of the carbonific. Meanwhile, the structure was characterized by Fourier transform infrared spectroscopy (FTIR), magic-angle spinning nuclear magnetic resonance (MAS-NMR) 13C spectroscopy and elemental analysis. The addition of ammonium-polyphosphate (APP) and the carbonific into polyurethane (PU) varnish leads to a great improvement in its carbonization and flame-retardant (FR) performances. The second part deals with choosing the most effective combination of APP, carbonific and PU varnish. The last part deals with the evaluation of characteristic performances such as FR property, thermal stability of IFR/PU-based coatings, rheology of IFR/PU-based coating solutions and mechanical properties such as hardness, adhesion, flexibility of IFR/PU-based dry coating films.

[1]  A. Katritzky Physical methods in heterocyclic chemistry , 1963 .

[2]  M. E. Hall,et al.  The flammability of polyacrylonitrile and its copolymers , 1994 .

[3]  A. Duncan,et al.  Chemical applications of spectroscopy , 1956 .

[4]  Ana M. Torró-Palau,et al.  Characterization of solvent-based polyurethane adhesives containing sepiolite as a filler. Rheological, mechanical, surface, and adhesion properties , 1997 .

[5]  Ronald Lambourne,et al.  Paint and surface coatings: theory and practice , 1987 .

[6]  W. C. Kuryla,et al.  Flame retardancy of polymeric materials , 1973 .

[7]  M. E. Hall,et al.  The flammability of polyacrylonitrile and its copolymers IV. The flame retardant mechanism of ammonium polyphosphate , 1994 .

[8]  Y. Chen-Yang,et al.  New UV-curable cyclotriphosphazenes as fire-retardant coating materials for wood , 1998 .

[9]  Y. L. Tallec,et al.  Synergy in intumescence—application to β-cyclodextrin carbonisation agent in intumescent additives for fire retardant polyethylene formulations , 1997 .

[10]  G. Camino,et al.  Study of the mechanism of intumescence in fire retardant polymers: Part I—Thermal degradation of ammonium polyphosphate-pentaerythritol mixtures , 1984 .

[11]  Sophie Duquesne,et al.  Mechanism of fire retardancy of polyurethanes using ammonium polyphosphate , 2001 .

[12]  Y. L. Tallec,et al.  New intumescent formulations of fire-retardant polypropylene : Discussion of the free radical mechanism of the formation of carbonaceous protective material during the thermo-oxidative treatment of the additives , 1996 .

[13]  Raymond E. Kirk,et al.  Encyclopedia of chemical technology , 1998 .

[14]  Michael Dr Sonntag,et al.  Recent developments in aqueous two-component polyurethane (2K-PUR) coatings , 2000 .

[15]  G. Camino,et al.  Structural studies on chars from fire retardant intumescent systems , 1989 .

[16]  Serge Bourbigot,et al.  Use of polyurethanes as char‐forming agents in polypropylene intumescent formulations , 2000 .

[17]  G. Camino,et al.  Intumescent fire-retardant systems , 1989 .

[18]  Serge Bourbigot,et al.  Heat Transfer Study of Polypropylene-Based Intumescent Systems during Combustion , 1997 .

[19]  Michel Le Bras,et al.  Press Release: Fire Retardancy of Polymers: The use of Intumescence , 1998, Engineering Plastics.

[20]  Shih-hsuan Chiu,et al.  The dynamic flammability and toxicity of magnesium hydroxide filled intumescent fire retardant polypropylene , 1998 .

[21]  George Woods,et al.  The ICI Polyurethanes Book , 1987 .

[22]  S. Bourbigot,et al.  SYNERGISTIC EFFECT OF ZEOLITE IN AN INTUMESCENCE PROCESS : STUDY OF THE CARBONACEOUS STRUCTURES USING SOLID-STATE NMR , 1996 .

[23]  René Delobel,et al.  Thermal Behaviours of Ammonium Polyphosphate-Pentaerythritol and Ammonium Pyrophosphate-Pentaerythritol Intumescent Additives in Polypropylene Formulations , 1990 .