Bubble formation and breakup dynamics in microfluidic devices: A review

Abstract Bubbles are always encountered for gas–liquid two-phase flow in microchannels, and have potential applications in chemical engineering, polymer engineering, food engineering, and biological engineering. The bubble formation and breakup dynamics in microfluidic devices are reviewed in this article. The effects of the confinement of microchannels and the fluid flow on bubble formation and breakup dynamics are highlighted. The dynamical evolution of the gas–liquid interface during bubble formation and breakup in confined spaces is analyzed. The manipulation for the bubble formation and breakup in microfluidic devices is presented. The scaling laws for the bubble size in such devices are also reviewed. Finally, the key issues for the scaling-up of bubble generation in microfluidic devices are demonstrated.

[1]  Patrick Tabeling,et al.  Droplet breakup in microfluidic junctions of arbitrary angles. , 2006, Physical review. E, Statistical, nonlinear, and soft matter physics.

[2]  P. Taborek,et al.  Scaling and instabilities in bubble pinch-off. , 2005, Physical review letters.

[3]  Er Qiang Li,et al.  A co-flow-focusing monodisperse microbubble generator , 2013 .

[4]  S. Tomotika On the Instability of a Cylindrical Thread of a Viscous Liquid Surrounded by Another Viscous Fluid , 1935 .

[5]  Howard A. Stone,et al.  ENGINEERING FLOWS IN SMALL DEVICES , 2004 .

[6]  Kai Wang,et al.  Generating microbubbles in a co-flowing microfluidic device , 2013 .

[7]  A. Moosavi,et al.  Droplet breakup in an asymmetric microfluidic T junction , 2011, The European physical journal. E, Soft matter.

[8]  Alex Groisman,et al.  A microfluidic rectifier: anisotropic flow resistance at low Reynolds numbers. , 2004, Physical review letters.

[9]  Huaizhi Li,et al.  Bubble formation in non-Newtonian fluids in a microfluidic T-junction , 2011 .

[10]  M. Heil,et al.  The propagation of low-viscosity fingers into fluid-filled branching networks , 2005, Journal of Fluid Mechanics.

[11]  Philippe Marmottant,et al.  Role of the channel geometry on the bubble pinch-off in flow-focusing devices. , 2007, Physical review letters.

[12]  Vittorio Cristini,et al.  Design of microfluidic channel geometries for the control of droplet volume, chemical concentration, and sorting. , 2004, Lab on a chip.

[13]  Detlef Lohse,et al.  Microbubble generation in a co-flow device operated in a new regime. , 2011, Lab on a chip.

[14]  Klavs F. Jensen,et al.  Microchemical systems: Status, challenges, and opportunities , 1999 .

[15]  D. Beebe,et al.  Controlled microfluidic interfaces , 2005, Nature.

[16]  J. Gordillo,et al.  Bubbling in a co-flow at high Reynolds numbers , 2007 .

[17]  Shangfu Li,et al.  Formation of monodisperse microbubbles in a microfluidic device , 2006 .

[18]  A. Gañán-Calvo,et al.  Theoretical investigation of a technique to produce microbubbles by a microfluidic T junction. , 2013, Physical review. E, Statistical, nonlinear, and soft matter physics.

[19]  K. Jensen,et al.  Microreactor System for High-Pressure Continuous Flow Homogeneous Catalysis Measurements , 2011 .

[20]  S. Velankar,et al.  Circuit model for microfluidic bubble generation under controlled pressure , 2013 .

[21]  E. Villermaux,et al.  Physics of liquid jets , 2008 .

[22]  Len M. Pismen,et al.  Breakup of drops in a microfluidic T junction , 2009 .

[23]  Shangfu Li,et al.  Controllable gas-liquid phase flow patterns and monodisperse microbubbles in a microfluidic T-junction device , 2006 .

[24]  Huaizhi Li,et al.  Bubble formation dynamics in various flow-focusing microdevices. , 2008, Langmuir : the ACS journal of surfaces and colloids.

[25]  R. Boom,et al.  Lattice Boltzmann simulations of droplet formation in a T-shaped microchannel. , 2006, Langmuir : the ACS journal of surfaces and colloids.

[26]  S. Anna,et al.  Experimental observations of the squeezing-to-dripping transition in T-shaped microfluidic junctions. , 2008, Physical review. E, Statistical, nonlinear, and soft matter physics.

[27]  K. Jensen,et al.  Scaled-Out Multilayer Gas−Liquid Microreactor with Integrated Velocimetry Sensors , 2005 .

[28]  D. Weitz,et al.  Geometrically mediated breakup of drops in microfluidic devices. , 2003, Physical review letters.

[29]  H. Stone,et al.  Microfluidics: Basic issues, applications, and challenges , 2001 .

[30]  Steven Freear,et al.  Expanding 3D geometry for enhanced on-chip microbubble production and single step formation of liposome modified microbubbles. , 2012, Lab on a chip.

[31]  Chih-Ming Ho,et al.  Transport of bubbles in square microchannels , 2002 .

[32]  Armand Ajdari,et al.  Droplet traffic in microfluidic networks: a simple model for understanding and designing. , 2007, Physical review letters.

[33]  Pascal Panizza,et al.  Droplet traffic regulated by collisions in microfluidic networks , 2011 .

[34]  Eleanor Stride,et al.  Effect of operating conditions and liquid physical properties on the size of monodisperse microbubbles produced in a capillary embedded T-junction device , 2013 .

[35]  Gas–liquid Taylor flow in square micro-channels: New inlet geometries and interfacial area tuning , 2010 .

[36]  H. Stone,et al.  Formation of dispersions using “flow focusing” in microchannels , 2003 .

[37]  David A. Weitz,et al.  A new device for the generation of microbubbles , 2004 .

[38]  Klavs F. Jensen,et al.  Supercritical Continuous‐Microflow Synthesis of Narrow Size Distribution Quantum Dots , 2008 .

[39]  Jianhong Xu,et al.  Correlations of droplet formation in T-junction microfluidic devices: from squeezing to dripping , 2008 .

[40]  Václav Tesař,et al.  Bifurcating channels supplying “numbered-up” microreactors , 2011 .

[41]  A. Gañán-Calvo,et al.  Perfectly monodisperse microbubbling by capillary flow focusing. , 2001, Physical review letters.

[42]  Kohsei Takehara,et al.  Experiments on bubble pinch-off , 2007 .

[43]  Huaizhi Li,et al.  Hydrodynamic feedback on bubble breakup at a T‐junction within an asymmetric loop , 2014 .

[44]  M. Shafii,et al.  Breakup of microdroplets in asymmetric T junctions. , 2013, Physical review. E, Statistical, nonlinear, and soft matter physics.

[45]  Chris R. Kleijn,et al.  Velocity fluctuations of segmented flow in microchannels , 2008 .

[46]  Theory of the collapsing axisymmetric cavity. , 2006, Physical review letters.

[47]  J. Bull,et al.  Bubble splitting in bifurcating tubes: a model study of cardiovascular gas emboli transport. , 2005, Journal of applied physiology.

[48]  Huaizhi Li,et al.  Asymmetrical breakup of bubbles at a microfluidic T-junction divergence: feedback effect of bubble collision , 2012 .

[49]  T. Nisisako,et al.  Microfluidic large-scale integration on a chip for mass production of monodisperse droplets and particles. , 2008, Lab on a chip.

[50]  Monodisperse microbubbling: Absolute instabilities in coflowing gas–liquid jets , 2001 .

[51]  S. Quake,et al.  Dynamic pattern formation in a vesicle-generating microfluidic device. , 2001, Physical review letters.

[52]  J. Hossack,et al.  Production rate and diameter analysis of spherical monodisperse microbubbles from two-dimensional, expanding-nozzle flow-focusing microfluidic devices. , 2013, Biomicrofluidics.

[53]  Andrea Prosperetti,et al.  Dynamics of bubble growth and detachment from a needle , 1993, Journal of Fluid Mechanics.

[54]  D. Angelescu,et al.  Bubble production mechanism in a microfluidic foam generator. , 2012, Physical review letters.

[55]  Huaizhi Li,et al.  Pinch-off mechanism for Taylor bubble formation in a microfluidic flow-focusing device , 2014 .

[56]  Osman A. Basaran,et al.  Small‐scale free surface flows with breakup: Drop formation and emerging applications , 2002 .

[57]  Paul A. Dayton,et al.  Parallel generation of uniform fine droplets at hundreds of kilohertz in a flow-focusing module. , 2013, Biomicrofluidics.

[58]  F. Bretherton The motion of long bubbles in tubes , 1961, Journal of Fluid Mechanics.

[59]  T. Nisisako,et al.  High-volume production of single and compound emulsions in a microfluidic parallelization arrangement coupled with coaxial annular world-to-chip interfaces. , 2012, Lab on a chip.

[60]  J. Corriou,et al.  Optimal design for flow uniformity in microchannel reactors , 2002 .

[61]  Howard A. Stone,et al.  A numerical study of two-phase Stokes flow in an axisymmetric flow-focusing device , 2006 .

[62]  Huaizhi Li,et al.  Dynamics of bubble breakup in a microfluidic T-junction divergence , 2011 .

[63]  M Roche,et al.  Droplet motion in microfluidic networks: Hydrodynamic interactions and pressure-drop measurements. , 2009, Physical review. E, Statistical, nonlinear, and soft matter physics.

[64]  Huaizhi Li,et al.  Scaling of the bubble formation in a flow-focusing device: Role of the liquid viscosity , 2014 .

[65]  D. Agar,et al.  Design and Control Techniques for the Numbering-up of Capillary Microreactors with Uniform Multiphase Flow Distribution , 2010 .

[66]  F. J. Higuera,et al.  Injection of bubbles in a quiescent inviscid liquid under a uniform electric field , 2006, Journal of Fluid Mechanics.

[67]  Osman A. Basaran,et al.  Tip streaming from a liquid drop forming from a tube in a co-flowing outer fluid , 2006 .

[68]  Chris R Kleijn,et al.  Predictive model for the size of bubbles and droplets created in microfluidic T-junctions. , 2010, Lab on a chip.

[69]  Taotao Fu,et al.  Bubble breakup with permanent obstruction in an asymmetric microfluidic T‐junction , 2015 .

[70]  C. Kleijn,et al.  Flows around confined bubbles and their importance in triggering pinch-off. , 2009, Physical review letters.

[71]  M. Márquez,et al.  Micro/Nano Encapsulation via Electrified Coaxial Liquid Jets , 2002, Science.

[72]  P. Tabeling,et al.  Droplet breakup in microfluidic T-junctions at small capillary numbers , 2009 .

[73]  Liang-Shih Fan,et al.  Experiment and lattice Boltzmann simulation of two-phase gas–liquid flows in microchannels , 2007 .

[74]  Armand Ajdari,et al.  Droplet traffic at a simple junction at low capillary numbers. , 2005, Physical review letters.

[75]  A. Amon,et al.  Complex dynamics of droplet traffic in a bifurcating microfluidic channel: periodicity, multistability, and selection rules. , 2010, Physical review letters.

[76]  G. Whitesides,et al.  Nonlinear dynamics of a flow-focusing bubble generator: an inverted dripping faucet. , 2005, Physical review letters.

[77]  Huaizhi Li,et al.  Scaling the formation of slug bubbles in microfluidic flow-focusing devices , 2010 .

[78]  D. Lohse,et al.  Approach to universality in axisymmetric bubble pinch-off. , 2009, Physical review. E, Statistical, nonlinear, and soft matter physics.

[79]  G. Whitesides,et al.  Mechanism for flow-rate controlled breakup in confined geometries: a route to monodisperse emulsions. , 2005, Physical review letters.

[80]  Yang Song,et al.  Manipulation of viscous all-aqueous jets by electrical charging. , 2013, Chemical communications.

[81]  Youguang Ma,et al.  Bubble formation and breakup mechanism in a microfluidic flow-focusing device , 2009 .

[82]  Alfonso M Gañán-Calvo,et al.  Perfectly monodisperse microbubbling by capillary flow focusing: an alternate physical description and universal scaling. , 2004, Physical review. E, Statistical, nonlinear, and soft matter physics.

[83]  J. Eggers Nonlinear dynamics and breakup of free-surface flows , 1997 .

[84]  Taehun Lee,et al.  Lattice Boltzmann simulations of bubble formation in a microfluidic T-junction , 2011, Philosophical Transactions of the Royal Society A: Mathematical, Physical and Engineering Sciences.

[85]  A. deMello,et al.  The past, present and potential for microfluidic reactor technology in chemical synthesis. , 2013, Nature chemistry.

[86]  Armand Ajdari,et al.  Microfluidic bypass for efficient passive regulation of droplet traffic at a junction , 2006 .

[87]  Hsueh-Chia Chang,et al.  Transport of gas bubbles in capillaries , 1989 .

[88]  P. Tabeling,et al.  Obstructed breakup of slender drops in a microfluidic T junction. , 2012, Physical review letters.

[89]  Detlef Lohse,et al.  Analysis of Rayleigh–Plesset dynamics for sonoluminescing bubbles , 1998, Journal of Fluid Mechanics.

[90]  Annie Colin,et al.  Stability of parallel flows in a microchannel after a T junction. , 2005, Physical review. E, Statistical, nonlinear, and soft matter physics.

[91]  A. Colin,et al.  Some recent advances in the design and the use of miniaturized droplet-based continuous process: applications in chemistry and high-pressure microflows. , 2011, Lab on a chip.

[92]  Tomasz Glawdel,et al.  Passive droplet trafficking at microfluidic junctions under geometric and flow asymmetries. , 2011, Lab on a chip.

[93]  J. Gordillo,et al.  Generation of micron-sized drops and bubbles through viscous coflows , 2009 .

[94]  Christian Holtze,et al.  Large-scale droplet production in microfluidic devices—an industrial perspective , 2013 .

[95]  Daeyeon Lee,et al.  Directed assembly of particles using microfluidic droplets and bubbles , 2013 .

[96]  Y. Wielhorski,et al.  Wetting effect on bubble shapes formed in a cylindrical T-junction , 2012 .

[97]  Elena Castro-Hernández,et al.  Slender-body theory for the generation of micrometre-sized emulsions through tip streaming , 2012, Journal of Fluid Mechanics.

[98]  Kai Wang,et al.  Generation of micromonodispersed droplets and bubbles in the capillary embedded T‐junction microfluidic devices , 2011 .

[99]  P. Manneville,et al.  Local interactions and the global organization of a two-phase flow in a branching tree. , 2010, Physical review letters.

[100]  Armand Ajdari,et al.  Stability of a jet in confined pressure-driven biphasic flows at low reynolds numbers. , 2007, Physical review letters.

[101]  D. Weitz,et al.  Monodisperse Double Emulsions Generated from a Microcapillary Device , 2005, Science.

[102]  Guangwen Chen,et al.  Gas–liquid two-phase flow in microchannel at elevated pressure , 2013 .

[103]  T. A. Nijhuis,et al.  Design criteria for a barrier-based gas-liquid flow distributor for parallel microchannels , 2012 .

[104]  H. Stone,et al.  Transition from squeezing to dripping in a microfluidic T-shaped junction , 2008, Journal of Fluid Mechanics.

[105]  Y. Wielhorski,et al.  Characterisation of bubbles formed in a cylindrical T-shaped junction device , 2012 .

[106]  Eleanor Stride,et al.  Dynamics of bubble formation in highly viscous liquids. , 2008, Langmuir : the ACS journal of surfaces and colloids.

[107]  Jinfang Chen,et al.  Experimental investigation of two-phase distribution in parallel micro-T channels under adiabatic condition , 2012 .

[108]  M. Edirisinghe,et al.  Preparation of monodisperse microbubbles using an integrated embedded capillary T-junction with electrohydrodynamic focusing. , 2014, Lab on a chip.

[109]  A. Bejan,et al.  Constructal theory of generation of configuration in nature and engineering , 2006 .

[110]  D. Weitz,et al.  Dripping to jetting transitions in coflowing liquid streams. , 2007, Physical review letters.

[111]  L. Portela,et al.  Dynamics of droplet breakup in a T-junction , 2013, Journal of Fluid Mechanics.

[112]  G. Tomar,et al.  Numerical simulations of bubble formation from submerged needles under non-uniform direct current electric field , 2013 .

[113]  L. Luo,et al.  Flow distribution and mass transfer in a parallel microchannel contactor integrated with constructal distributors , 2009 .

[114]  Geoffrey Ingram Taylor,et al.  Disintegration of water drops in an electric field , 1964, Proceedings of the Royal Society of London. Series A. Mathematical and Physical Sciences.

[115]  P. Rudolf von Rohr,et al.  Impact of inlet design on mass transfer in gas–liquid rectangular microchannels , 2009 .

[116]  P. Rohr,et al.  Solid catalyzed hydrogenation in a Si/glass microreactor using supercritical CO2 as the reaction solvent , 2009 .

[117]  S. Herminghaus,et al.  Droplet based microfluidics , 2012, Reports on progress in physics. Physical Society.

[118]  Minoru Seki,et al.  Hydrodynamic control of droplet division in bifurcating microchannel and its application to particle synthesis. , 2008, Journal of colloid and interface science.

[119]  A. Colin,et al.  Competition between local collisions and collective hydrodynamic feedback controls traffic flows in microfluidic networks. , 2009, Physical review letters.

[120]  J. Baret,et al.  Microfluidic flow-focusing in ac electric fields. , 2014, Lab on a chip.

[121]  Christian Holtze,et al.  High throughput production of single core double emulsions in a parallelized microfluidic device. , 2012, Lab on a chip.

[122]  R. M. Boom,et al.  Generalised insights in droplet formation at T-junctions through statistical analysis , 2009 .

[123]  Detlef Lohse,et al.  Microbubble formation and pinch-off scaling exponent in flow-focusing devices , 2011, 1102.5627.

[124]  Gas–liquid flow stability and bubble formation in non-Newtonian fluids in microfluidic flow-focusing devices , 2011 .

[125]  D. Lohse,et al.  Bubble size prediction in co-flowing streams , 2011, 1103.0096.

[126]  P. Garstecki,et al.  Bubbling in unbounded coflowing liquids. , 2006, Physical review letters.

[127]  L. Portela,et al.  Design and characterization of bubble-splitting distributor for scaled-out multiphase microreactors , 2014 .

[128]  Kai Wang,et al.  Gas–liquid flow in T-junction microfluidic devices with a new perpendicular rupturing flow route , 2009 .

[129]  Lingai Luo,et al.  Design and scaling laws of ramified fluid distributors by the constructal approach , 2004 .

[130]  Michael Siegel,et al.  Persistence of Memory in Drop Breakup: The Breakdown of Universality , 2003, Science.

[131]  G. Whitesides,et al.  Oscillations with uniquely long periods in a microfluidic bubble generator , 2005 .

[132]  Minh Do-Quang,et al.  Droplet dynamics in a bifurcating channel , 2010 .

[133]  George M. Whitesides,et al.  Coding/Decoding and Reversibility of Droplet Trains in Microfluidic Networks , 2007, Science.

[134]  S. Quake,et al.  Microfluidics: Fluid physics at the nanoliter scale , 2005 .

[135]  T. Ward,et al.  Pressure-driven microfluidic flow-focusing of air through a surfactant-doped dilute polymer liquid , 2015 .

[136]  Richard Manasseh,et al.  Production of monodispersed micron-sized bubbles at high rates in a microfluidic device , 2009 .

[137]  J. Aubin,et al.  Hydrodynamics and Mass Transfer in Gas‐Liquid Flows in Microreactors , 2012 .

[138]  George M. Whitesides,et al.  Formation of monodisperse bubbles in a microfluidic flow-focusing device , 2004 .

[139]  Willem Verboom,et al.  Selected Examples of High‐Pressure Reactions in Glass Microreactors , 2009 .

[140]  M. D. Croon,et al.  Header design for flow equalization in microstructured reactors , 2007 .

[141]  T G Mason,et al.  Flow-field dynamics during droplet formation by dripping in hydrodynamic-focusing microfluidics. , 2009, Physical review. E, Statistical, nonlinear, and soft matter physics.

[142]  Justin J. Cooper-White,et al.  The effect of elasticity on drop creation in T-shaped microchannels , 2006 .

[143]  Volker Hessel,et al.  Potential Analysis of Smart Flow Processing and Micro Process Technology for Fastening Process Development: Use of Chemistry and Process Design as Intensification Fields , 2012 .

[144]  Mahidhar Tatineni,et al.  Bubble dispenser in microfluidic devices. , 2005, Physical review. E, Statistical, nonlinear, and soft matter physics.

[145]  S Courrech du Pont,et al.  Sink flow deforms the interface between a viscous liquid and air into a tip singularity. , 2006, Physical review letters.

[146]  Huaizhi Li,et al.  Breakup dynamics of slender bubbles in non-newtonian fluids in microfluidic flow-focusing devices , 2012 .

[147]  Guangwen Chen,et al.  The effect of system pressure on gas-liquid slug flow in a microchannel , 2014 .

[148]  Howard A Stone,et al.  The role of feedback in microfluidic flow-focusing devices , 2008, Philosophical Transactions of the Royal Society A: Mathematical, Physical and Engineering Sciences.

[149]  Critical lengths for the transition of bubble breakup in microfluidic T-junctions , 2014 .

[150]  G. Whitesides,et al.  Formation of droplets and bubbles in a microfluidic T-junction-scaling and mechanism of break-up. , 2006, Lab on a chip.

[151]  Magalie Faivre,et al.  Microfluidic flow focusing: Drop size and scaling in pressure versus flow‐rate‐driven pumping , 2005, Electrophoresis.

[152]  J. Aguilera,et al.  Formation of bubbles and foams in gelatine solutions within a vertical glass tube , 2008 .

[153]  J. Gordillo,et al.  Axisymmetric bubble pinch-off at high Reynolds numbers. , 2005, Physical review letters.

[154]  Huaizhi Li,et al.  Squeezing-to-dripping transition for bubble formation in a microfluidic T-junction , 2010 .

[155]  Saif A. Khan,et al.  Filtering microfluidic bubble trains at a symmetric junction. , 2012, Lab on a chip.

[156]  M. N. Kashid,et al.  Numbering-up and mass transfer studies of liquid-liquid two-phase microstructured reactors , 2010 .

[157]  C. Kleijn,et al.  μ-PIV study of the formation of segmented flow in microfluidic T-junctions , 2007 .