Effects of water content, magnesia-to-phosphate molar ratio and age on pore structure, strength and permeability of magnesium potassium phosphate cement paste

Abstract In this study, the pore structure of magnesium potassium phosphate cement paste is investigated using mercury intrusion porosimetry. Several mix proportions, obtained by changing the magnesia-to-phosphate molar ratio ( M / P ) and the water-to-cement mass ratio ( W / C ) of the material, are involved. It is found that lower W / C and longer material age make the porosity lower and the pore structure finer. When the W / C is kept constant, both porosity and critical pore diameter are not monotonic functions of M / P , but the M / P of 6 gives the lowest porosity and the smallest critical pore diameter. Also, the M / P of 6 shows the highest compressive strength and the lowest intrinsic permeability. Based on the experimental results, empirical models describing the relations between the properties and pore structure parameters (porosity ϕ and critical pore diameter d c ) of MKPC paste are developed. The compressive strength is inversely proportional to ϕ , and the intrinsic permeability is directly proportional to d c 2 ϕ .

[1]  Chungkong Chau,et al.  Property evaluation of magnesium phosphate cement mortar as patch repair material , 2010 .

[2]  J. Pera,et al.  Mechanism of setting reaction in magnesia-phosphate cements , 2000 .

[3]  Kenneth C. Hover,et al.  Mercury porosimetry of hardened cement pastes , 1999 .

[4]  P. K. Mehta,et al.  Concrete: Microstructure, Properties, and Materials , 2005 .

[5]  Jiao Zhang,et al.  Effect of raw material ratios on the compressive strength of magnesium potassium phosphate chemically bonded ceramics. , 2013, Materials science & engineering. C, Materials for biological applications.

[6]  Zhu Ding,et al.  High-Early-Strength Magnesium Phosphate Cement with Fly Ash , 2005 .

[7]  Hongyan Ma,et al.  Magnesium potassium phosphate cement paste: Degree of reaction, porosity and pore structure , 2014 .

[8]  Miquel Rovira,et al.  Effect of heavy metals and water content on the strength of magnesium phosphate cements. , 2009, Journal of hazardous materials.

[9]  Quanbing Yang,et al.  Factors influencing properties of phosphate cement-based binder for rapid repair of concrete , 1999 .

[10]  S. Mukai,et al.  Optimizing the dimensions of magnesium ammonium phosphate to maximize its ammonia uptake ability , 2013 .

[11]  G. Ye,et al.  Characterization of Pore Structure in Cement-based Materials Using Pressurization-depressurization Cycling Mercury Intrusion Porosimetry (PDC-MIP) , 2010 .

[12]  K. Aligizaki Pore Structure of Cement-Based Materials: Testing, Interpretation and Requirements , 2005 .

[13]  Thompson,et al.  Quantitative prediction of permeability in porous rock. , 1986, Physical review. B, Condensed matter.

[14]  J. Pera,et al.  Influence of magnesia surface on the setting time of magnesia–phosphate cement , 2002 .

[15]  Yue Li,et al.  Factors that affect the properties of magnesium phosphate cement , 2013 .

[16]  C. C. Yang On the relationship between pore structure and chloride diffusivity from accelerated chloride migration test in cement-based materials , 2006 .

[17]  Miquel Rovira,et al.  Semi-dynamic leaching tests of nickel containing wastes stabilized/solidified with magnesium potassium phosphate cements. , 2011, Journal of hazardous materials.

[18]  Zongjin Li,et al.  Calorimetric study of magnesium potassium phosphate cement , 2012 .

[19]  Zongjin Li,et al.  Realistic pore structure of Portland cement paste: experimental study and numerical simulation , 2013 .

[20]  Hui-sheng Shi,et al.  Influence of mineral admixtures on compressive strength, gas permeability and carbonation of high performance concrete , 2009 .

[21]  Chungkong Chau,et al.  Microstructure of magnesium potassium phosphate cement , 2011 .

[22]  Min Ku Jeon,et al.  Stabilization of Cs/Re trapping filters using magnesium phosphate ceramics , 2012, Journal of Radioanalytical and Nuclear Chemistry.

[23]  Quanbing Yang,et al.  Properties and applications of magnesia–phosphate cement mortar for rapid repair of concrete , 2000 .

[24]  Zongjin Li,et al.  Mechanical properties of calcium silicate hydrate (C–S–H) at nano-scale: A molecular dynamics study , 2014 .

[25]  P. Chindaprasirt,et al.  Utilization of bagasse ash in high-strength concrete , 2012 .

[26]  J. de Pablo,et al.  Leaching behaviour of magnesium phosphate cements containing high quantities of heavy metals. , 2010, Journal of hazardous materials.

[27]  Sidney Diamond,et al.  Mercury porosimetry: An inappropriate method for the measurement of pore size distributions in cement-based materials , 2000 .

[28]  Quanbing Yang,et al.  Deicer-scaling resistance of phosphate cement-based binder for rapid repair of concrete , 2002 .

[29]  Hongyan Ma Multi-scale modeling of the microstructure and transport properties of contemporary concrete , 2013 .

[30]  S. S. Seehra,et al.  Rapid setting magnesium phosphate cement for quick repair of concrete pavements — characterisation and durability aspects , 1993 .

[31]  John H. Sharp,et al.  The chemical composition of mortars made from magnesia-phosphate cement , 1988 .

[32]  A. Neville Properties of Concrete , 1968 .

[33]  Zuqi Hu,et al.  Microstructure and mechanical properties of high strength die-casting Al–Mg–Si–Mn alloy , 2013 .

[34]  Michael Angelo B. Promentilla,et al.  Quantification of Tortuosity in Hardened Cement Pastes using Synchrotron-based X-ray Computed Microtomography , 2009 .

[35]  Hongyan Ma,et al.  Mercury intrusion porosimetry in concrete technology: tips in measurement, pore structure parameter acquisition and application , 2014, Journal of Porous Materials.

[36]  Ran Huang,et al.  Establishment of the durability indices for cement-based composite containing supplementary cementitious materials , 2012 .

[37]  Uwe Gbureck,et al.  Injectability and mechanical properties of magnesium phosphate cements , 2011, Journal of materials science. Materials in medicine.

[38]  Chungkong Chau,et al.  Potentiometric Study of the Formation of Magnesium Potassium Phosphate Hexahydrate , 2012 .

[39]  Hongyan Ma,et al.  Calcium Silicate Hydrate from Dry to Saturated State: Structure, Dynamics and Mechanical Properties , 2014 .

[40]  YingHao Liu,et al.  Magnesium ammonium phosphate formation, recovery and its application as valuable resources: a review , 2013 .

[41]  Edward J. Garboczi,et al.  Permeability, diffusivity, and microstructural parameters: A critical review , 1990 .

[42]  Ali Nazari,et al.  Designing water resistant lightweight geopolymers produced from waste materials , 2012 .

[43]  D. M. Roy,et al.  New Strong Cement Materials: Chemically Bonded Ceramics , 1987, Science.

[44]  Maria-Pau Ginebra,et al.  Novel magnesium phosphate cements with high early strength and antibacterial properties. , 2011, Acta biomaterialia.

[45]  Quanbing Yang,et al.  Characteristics and durability test of magnesium phosphate cement-based material for rapid repair of concrete , 2000 .

[46]  Abir Al-Tabbaa,et al.  Developmental Study of a Low-pH Magnesium Phosphate Cement for Environmental Applications , 2007, Environmental technology.

[47]  Zongjin Li,et al.  Microstructures and mechanical properties of polymer modified mortars under distinct mechanisms , 2013 .