Effect of different multipliers and their interactions during manual lifting operations

The National Institute for Occupational Safety and Health (NIOSH) developed a lifting equation in 1981 to indicate ‘‘safe’’ occupational lifting limits. This equation was revised in 1991. The equation uses a series of lifting multipliers (parameters) to calculate corresponding recommended task weight limits. Due to the nature of risk factor interactions, the limits obtained from the NIOSH equation may not be appropriate for all lifting tasks. This laboratory experiment examined the effect of lifting parameters and their interactions as follows: lifting frequency, vertical lifting distance, and load weight. In this simulation study, 10 female building construction workers lifted weights in 48 different combinations of lifting parameters, in which four different lifting frequencies (1, 4, 7, and 14 lifts $min^{-1})$, three different load weights (5, 10, and 15 kg) and four different vertical lifting heights (knee, waist, shoulder, and maximum reach) were considered. The subjects did symmetric lifting for 10 min period in sagittal plane adopting free-style lifting technique. The recorded working heart rates were normalized based on the maximum heart rate obtained during maximum aerobic power measurement. MANOVA result showed that the main effects were significantly (p<0.0001) related with normalized working heart rate and the interaction effects of different lifting parameters contributed 10.01% of total variance of normalized working heart rate. Factorial design was applied to verify the interaction effects. Then, stepwise linear regression analysis was performed to identify the best predictive model using important parameters. It was observed that the contribution of interaction factors were not in similar pattern in case of different frequency responses. Finally, it is concluded that the interaction effects between different lifting parameters must be considered in addition to the effects of individual lifting parameters for further research as it implicates potential modifications to the currently recommended weight load estimation procedure.

[1]  W. Stauber,et al.  Factors involved in strain-induced injury in skeletal muscles and outcomes of prolonged exposures. , 2004, Journal of electromyography and kinesiology : official journal of the International Society of Electrophysiological Kinesiology.

[2]  M M Ayoub,et al.  Manual materials handling capabilities in non-standard postures. , 1992, Ergonomics.

[3]  Min K. Chung,et al.  Evaluation of lifting tasks frequently performed during fire brick manufacturing processes using NIOSH lifting equations , 2000 .

[4]  L. Brouha Physiology in industry , 1960 .

[5]  A Garg,et al.  Revised NIOSH equation for the design and evaluation of manual lifting tasks. , 1993, Ergonomics.

[6]  A M Genaidy,et al.  Spinal compression tolerance limits for the design of manual material handling operations in the workplace. , 1993, Ergonomics.

[7]  A. Mital Maximum weights of lift acceptable to male and female industrial workers for extended work shifts. , 1984, Ergonomics.

[8]  Patrick G. Dempsey,et al.  Application issues and theoretical concerns regarding the 1991 NIOSH equation asymmetry multiplier , 1999 .

[9]  W S Marras,et al.  The effects of motion on trunk biomechanics. , 2000, Clinical biomechanics.

[10]  H M Toussaint,et al.  Flexion relaxation during lifting: implications for torque production by muscle activity and tissue strain at the lumbo-sacral joint. , 1995, Journal of biomechanics.

[11]  A Mital,et al.  Psychophysical and physiological responses to lifting symmetrical and asymmetrical loads symmetrically and asymmetrically. , 1986, Ergonomics.

[12]  Rina Maiti,et al.  Manual lifting load limit equation for adult Indian women workers based on physiological criteria , 2004, Ergonomics.

[13]  A. Goldberger,et al.  On the Exact Covariance of Products of Random Variables , 1969 .

[14]  S H Snook,et al.  The design of manual handling tasks: revised tables of maximum acceptable weights and forces. , 1991, Ergonomics.

[15]  H. M. Toussaint,et al.  Effects on efficiency in repetitive lifting of load and frequency combinations at a constant total power output , 2004, European Journal of Applied Physiology and Occupational Physiology.

[16]  P. K. Nielsen,et al.  The muscular load on the lower back and shoulders due to lifting at different lifting heights and frequencies. , 1998, Applied ergonomics.

[17]  Steven A. Lavender,et al.  The effects of initial lifting height, load magnitude, and lifting speed on the peak dynamic L5/S1 moments , 2003 .

[18]  Jim R. Potvin,et al.  Effects of a simulated industrial bin on lifting and lowering posture and trunk extensor muscle activity , 2001 .

[19]  D. R. Saunders Moderator Variables in Prediction , 1956 .

[20]  T. Andriacchi,et al.  Influence of Dynamic Factors and External Loads on the Moment at the Lumbar Spine in Lifting , 1988, Spine.

[21]  Yi-Lang Chen,et al.  Changes in lifting dynamics after localized arm fatigue , 2000 .

[22]  M Gagnon,et al.  Muscular mechanical energy expenditure as a process for detecting potential risks in manual materials handling. , 1991, Journal of biomechanics.

[23]  A. R. Lind,et al.  Comparison of metabolic and ventilatory responses of men to various lifting tasks and bicycle ergometry. , 1978, Journal of applied physiology: respiratory, environmental and exercise physiology.

[24]  W Karwowski,et al.  A comprehensive lifting model: beyond the NIOSH lifting equation. , 1997, Ergonomics.

[25]  J. Elashoff,et al.  Multiple Regression in Behavioral Research. , 1975 .

[26]  A Mital,et al.  Comprehensive maximum acceptable weight of lift database for regular 8-hour work shifts. , 1984, Ergonomics.

[27]  M K Chung,et al.  Effects of posture, weight and frequency on trunk muscular activity and fatigue during repetitive lifting tasks. , 1995, Ergonomics.

[28]  A Luttmann,et al.  Biomechanical analysis and assessment of lumbar stress during load lifting using a dynamic 19-segment human model. , 1989, Ergonomics.

[29]  Thomas R. Waters,et al.  Applications manual for the revised NIOSH lifting equation , 1994 .

[30]  A. Garg,et al.  Maximum acceptable weights, heart rates and RPEs for one hour's repetitive asymmetric lifting. , 1988, Ergonomics.

[31]  Peter Krustrup,et al.  Muscle oxygen uptake and energy turnover during dynamic exercise at different contraction frequencies in humans , 2001, The Journal of physiology.