Probing System Characteristics in Coordinate Metrology

Probing System Characteristics in Coordinate Metrology This paper aims at studying the effect of the dynamic errors on surface measurements using three different types of touch trigger probes attached to a bridge-type-CMM. Unforeseeable dynamic root errors of a ductile touch trigger probing system have been characterized theoretically and experimentally as well. The results were employed in validating a developed analytical two-dimensional-model (2DM) of stylus tip to be developed to demonstrate the capability of such approaches of emphasizing the root error concept, and to evaluate the accuracy of the CMM measurements. A set of experiments was conducted; the results were analyzed in order to investigate the effect of the dynamic root errors in the light of probe scanning speed at different stylus tip radii. Variations in the mass and geometry of the stylus have their consequent effects on its inherent intrinsic dynamic characteristics that in turn would cause relevant systematic root errors in the resulting measurements. 3D bore cylindrical surface form undulations were measured by employing a probe on the trajectory of internal surface diameter for the standard reference test gauge ring. Regression analysis was applied on the results of measurement density distribution; uncertainty of measurement repeatability was then evaluated and graphically presented. The results were investigated and optimum strategic measurement parameters could thus have been derived to ensure foreseeable accurate and precise results.

[1]  A. Weckenmann,et al.  Probing Systems in Dimensional Metrology , 2004 .

[2]  Robert Schmitt,et al.  Geometric error measurement and compensation of machines : an update , 2008 .

[3]  Edward P. Morse,et al.  Methods and Artifacts for Comparison of Scanning CMM Performance , 2007, J. Comput. Inf. Sci. Eng..

[4]  Zhenhua Xiong,et al.  Probe Radius Compensation of Workpiece Localization , 2003 .

[5]  Janez Kopac,et al.  Identification of scanning errors using touch trigger probe head , 2007 .

[6]  Salah Hamed The influence of fitting algorithm and scanning speed on roundness error for 50 mm standard ring measurement using CMM , 2008 .

[8]  Salah H. R. Ali Two dimensional model of CMM probing system , 2010 .

[9]  Gyula Hermann,et al.  Geometric Error Correction in Coordinate Measurement , 2006 .

[10]  Sergey Kosarevsky,et al.  Inertia Compensation While Scanning Screw Threads on Coordinate Measuring Machines , 2009, 0912.4248.

[11]  J Zhao,et al.  Research on high-speed measurement accuracy of coordinate measuring machines , 2005 .

[12]  Jos´e-Antonio Yagüe,et al.  A new out-of-machine calibration technique for passive contact analog probes , 2009 .

[13]  Shugui Liu,et al.  Improvement of coordinate measuring machine probing accessibility , 2004 .

[14]  Nahm-Gyoo Cho,et al.  Development of a coordinate measuring machine (CMM) touch probe using a multi-axis force sensor , 2006 .

[15]  Gyula Hermann Volumetric Error Correction in Coordinate Measurement , 2006 .

[16]  Edward P. Morse,et al.  Experimental evaluation of software estimates of task specific measurement uncertainty for CMMs , 2010 .

[17]  Steven D. Phillips,et al.  Error compensation for CMM touch trigger probes , 1996 .

[18]  Salah H. R. Ali,et al.  Identifying cylinder liner wear using precise coordinate measurements , 2009 .

[19]  Yeou-Yih Lin,et al.  Probe Radius Compensated by the Multi-Cross Product Method in Freeform Surface Measurement with Touch Trigger Probe CMM , 2003 .

[20]  A. Woźniak,et al.  Stylus tip envelop method: corrected measured point determination in high definition coordinate metrology , 2008 .

[21]  Robert J. Hocken,et al.  Characterization and compensation of dynamic errors of a scanning coordinate measuring machine , 2007 .

[22]  Marek Dobosz,et al.  CMM touch trigger probes testing using a reference axis , 2005 .

[23]  J P Hessling,et al.  Dynamic metrology—an approach to dynamic evaluation of linear time-invariant measurement systems , 2008 .

[24]  Marek Dobosz,et al.  Influence of measured objects parameters on CMM touch trigger probe accuracy of probing , 2005 .