Thermodynamics analysis on a heat exchanger unit during the transient processes based on the second law

Diminishing fossil fuel resources have intensified the need for energy saving. Heat transfer is a basic method of energy delivery and convention, and heat transfer during the transient processes may be affected by the dynamic performances of heaters. Analysis of the heater performances during the transient process based on the second law of thermodynamics may show the room for the improvement in energy saving. Variations of boundaries, such as the flow rates and temperatures of the work fluids, may affect the dynamic behaviors of heaters. The variation rates, formats and ranges of the inlet work fluids flow rates and temperatures on the irreversibility and exergy delivery characteristics are discussed in this paper. The average exergy efficiency (ηE,avg) of the heater during the transient process with different operational parameters are presented and compared. The results show that, in the identical variation range, the maximum difference in ηE,avg with different flow rates and temperature variation rates of the cold work fluid are 0.3% and 0.4%, respectively. With step variation format, the maximum difference in ηE,avg for the different variation ranges of the cold work fluid is 0.85%.

[1]  A. Bejan,et al.  Power from a hot gas stream with multiple superheaters and reheaters , 2013 .

[3]  Ming Liu,et al.  Improving operational flexibility by regulating extraction steam of high-pressure heaters on a 660 MW supercritical coal-fired power plant: A dynamic simulation , 2018 .

[4]  Ming Liu,et al.  Peak shaving operational optimization of supercritical coal-fired power plants by revising control strategy for water-fuel ratio , 2018 .

[5]  Sergio Mussati,et al.  Optimization mathematical model for the detailed design of air cooled heat exchangers , 2014 .

[6]  Ming Liu,et al.  Thermodynamic analysis on the transient cycling of coal-fired power plants: Simulation study of a 660 MW supercritical unit , 2017 .

[7]  Barack Obama,et al.  The irreversible momentum of clean energy , 2017, Science.

[8]  Sunil Sarangi,et al.  Second law based optimisation of crossflow plate-fin heat exchanger design using genetic algorithm , 2009 .

[9]  A. Bejan,et al.  The constructal law and the thermodynamics of flow systems with configuration , 2004 .

[10]  Ming Liu,et al.  Thermo-economic analyses on a new conceptual system of waste heat recovery integrated with an S-CO2 cycle for coal-fired power plants , 2018 .

[11]  Sinan Caliskan,et al.  Second law analysis and heat transfer in a cross-flow heat exchanger with a new winglet-type vortex generator , 2010 .

[12]  A. Lai,et al.  Thermodynamic optimization of ground heat exchangers with single U-tube by entropy generation minimization method , 2013 .

[13]  Zhihui Xie,et al.  Constructal design for an iron and steel production process based on the objectives of steel yield and useful energy , 2017 .

[14]  Zhe Wang,et al.  Irreversibility analysis for optimization design of plate fin heat exchangers using a multi-objective cuckoo search algorithm , 2015 .

[15]  Zhenjun Ma,et al.  Optimal design of vertical ground heat exchangers by using entropy generation minimization method and genetic algorithms , 2014 .

[16]  Stefano Bracco,et al.  LTE: A procedure to predict power plants dynamic behaviour and components lifetime reduction during transient operation , 2016 .

[17]  Kj Krzysztof Ptasinski,et al.  Exergetic evaluation of 5 biowastes-to-biofuels routes via gasification , 2010 .

[18]  Anna Ernst,et al.  Integrated assessment of a phase-out of coal-fired power plants in Germany , 2017 .

[19]  Fengrui Sun,et al.  Thermal efficiency maximization for H- and X-shaped heat exchangers based on constructal theory , 2015 .

[20]  E. Sciubba,et al.  Advances in exergy analysis: a novel assessment of the Extended Exergy Accounting method , 2014 .

[21]  Xin Li,et al.  Increasing operational flexibility of supercritical coal-fired power plants by regulating thermal system configuration during transient processes , 2018, Applied Energy.

[22]  Fritz Zaversky,et al.  Object-oriented modeling for the transient performance simulation of parabolic trough collectors using molten salt as heat transfer fluid , 2013 .

[23]  Ming Liu,et al.  Entropy generation analysis on a heat exchanger with different design and operation factors during transient processes , 2018, Energy.

[24]  Adrian Bejan,et al.  Entropy Generation Minimization, Exergy Analysis, and the Constructal Law , 2013 .

[25]  Fengrui Sun,et al.  Constructal design for helm-shaped fin with internal heat sources , 2017 .

[26]  Jacinto L. Marchetti,et al.  Dynamic Simulation of Shell-and-Tube Heat Exchangers , 1987 .

[27]  Fengrui Sun,et al.  “Disc-point” heat and mass transfer constructal optimization for solid–gas reactors based on entropy generation minimization , 2015 .

[28]  Madjid Abbaspour,et al.  Evaluation of a transient borehole heat exchanger model in dynamic simulation of a ground source heat pump system , 2018 .

[29]  S. O. Mert,et al.  Experimental performance investigation of a shell and tube heat exchanger by exergy based sensitivity analysis , 2015, Heat and Mass Transfer.

[30]  E. Schlünder,et al.  Temperature Distribution and Heat Exchange in Multipass Shell-and-Tube Exchangers with Baffles , 1979 .

[31]  Mingtian Xu,et al.  Multi-Objective Optimization of Heat Exchanger Design by Entropy Generation Minimization , 2010 .

[32]  Lan Xiao,et al.  Exergy transfer effectiveness on heat exchanger for finite pressure drop , 2007 .

[33]  Nurdil Eskin,et al.  Thermodynamic analysis of a FBCC steam power plant , 2009 .

[34]  Salim Fettaka,et al.  Design of shell-and-tube heat exchangers using multiobjective optimization , 2013 .

[35]  A. Bejan The Concept of Irreversibility in Heat Exchanger Design: Counterflow Heat Exchangers for Gas-to-Gas Applications , 1977 .

[36]  R. Ogulata,et al.  Irreversibility analysis of cross flow heat exchangers , 2000 .

[37]  Ming Liu,et al.  Dynamic modeling and operation optimization for the cold end system of thermal power plants during transient processes , 2017 .