Design of an Integrated Laboratory Scale Test for Hydrogen Production via High Temperature Electrolysis

The Idaho National Laboratory (INL) is researching the feasibility of high-temperature steam electrolysis for high-efficiency carbon-free hydrogen production using nuclear energy. Typical temperatures for high-temperature electrolysis (HTE) are between 800o-900oC, consistent with anticipated coolant outlet temperatures of advanced high-temperature nuclear reactors. An Integrated Laboratory Scale (ILS) test is underway to study issues such as thermal management, multiple-stack electrical configuration, pre-heating of process gases, and heat recuperation that will be crucial in any large-scale implementation of HTE. The current ILS design includes three electrolysis modules in a single hot zone. Of special design significance is preheating of the inlet streams by superheaters to 830°C before entering the hot zone. The ILS system is assembled on a 10’ x 16’ skid that includes electronics, power supplies, air compressor, pumps, superheaters, , hot zone, condensers, and dew-point sensor vessels. The ILS support system consists of three independent, parallel supplies of electrical power, sweep gas streams, and feedstock gas mixtures of hydrogen and steam to the electrolysis modules. Each electrolysis module has its own support and instrumentation system, allowing for independent testing under different operating conditions. The hot zone is an insulated enclosure utilizing electrical heating panels to maintain operating conditions. The target hydrogenmore » production rate for the ILS is 5000 Nl/hr.« less