Optimal design and experimental verification of fluid dynamic bearings with high load capacity applied to an integrated motor propulsor in unmanned underwater vehicles

Abstract We developed fluid dynamic bearings (FDBs) for application in an integrated motor propulsor (IMP) of an unmanned underwater vehicle. The structure of the FDBs is composed of plain and grooved journal and thrust bearings, and sea water is used as the fluid lubricant. The Reynolds equation and their perturbation equation were solved by applying the finite element method (FEM) to calculate static and dynamic coefficients. We developed optimal FDBs with high load capacity via an optimization problem of the multi-objective function of radial and axial load capacities and the constraint equations of friction, stiffness, and damping coefficients. Finally, we prototyped the optimal FDBs with high load capacity and verified the load capacity and friction torque of the FDBs via experiments.

[1]  M. Fesanghary,et al.  On the optimum groove shapes for load-carrying capacity enhancement in parallel flat surface bearings: Theory and experiment , 2013 .

[2]  Qiao Mingzhong,et al.  Multifield Coupling Analysis of Integrated Motor Propulsor , 2012 .

[3]  Gunhee Jang,et al.  Determination of the dynamic coefficients of the coupled journal and thrust bearings by the perturbation method , 2006 .

[4]  Sanghoon Lee,et al.  Experimental study on whirling, flying and tilting motions of a 3.5 in. FDB spindle system , 2005 .

[5]  Gunhee Jang,et al.  A generalized Reynolds equation and its perturbation equations for fluid dynamic bearings with curved surfaces , 2012 .

[6]  Jack P. C. Kleijnen,et al.  Kriging Metamodeling in Simulation: A Review , 2007, Eur. J. Oper. Res..

[7]  Bong-Huan Jun,et al.  Development of the AUV ‘ISiMI’ and a free running test in an Ocean Engineering Basin , 2009 .

[8]  Dan Jiang,et al.  Numerical analysis of plain journal bearing under hydrodynamic lubrication by water , 2014 .

[9]  Farrokh Mistree,et al.  Kriging Models for Global Approximation in Simulation-Based Multidisciplinary Design Optimization , 2001 .

[10]  Jeong‐Soo Park Optimal Latin-hypercube designs for computer experiments , 1994 .

[11]  B. Hamrock,et al.  Fundamentals of Fluid Film Lubrication , 1994 .

[12]  Michel Fillon,et al.  Experimental measurement of the friction torque on hydrodynamic plain journal bearings during start-up , 2011 .

[13]  Jinghui Liang,et al.  Time-Stepping Finite Element Method for Integrated Motor Propulsor with Solid-Rotor , 2013 .

[14]  Sanghoon Lee,et al.  Finite Element Analysis of the Coupled Journal and Thrust Bearing in a Computer Hard Disk Drive , 2006 .

[15]  Yuh-Lin Hwang,et al.  Hydrodynamic modeling of LMRS unmanned underwater vehicle and tow tank test validation , 2003, Oceans 2003. Celebrating the Past ... Teaming Toward the Future (IEEE Cat. No.03CH37492).

[16]  Stephen A. Huyer,et al.  Integrated Motor/Propulsor Duct Optimization for Increased Vehicle and Propulsor Performance , 2011 .