Robust product architecture development combining matrix-based approaches and function-based failure propagation method - M-FBFP framework

This paper proposes an M-FBFP framework with the objective to help designers tackle the problem of risk emerging from product architecture and the effects of uncertain operating conditions. The proposed framework combines matrix approaches (QFD and MDM) and the FBFP method. The QFD is an integrated set of tools for recording user requirements, engineering characteristics that satisfy these requirements, and any tradeoffs that might be necessary between the engineering characteristics, while the MDM is applied to model structural arrangements and dependencies between the domains and within themselves. The FBFP method, on the other hand, is applied at the functional level, provides potential failure information based on product functions during conceptual design in product subsystems. As a result of the proposed framework, risk analysis of subsystems becomes possible and feedback on product architecture could be provided. To test validity of the proposed approach, here is presented a case study with climate chamber with heat regeneration.

[1]  Christopher Bryant Williams,et al.  PLATFORM DESIGN FOR CUSTOMIZABLE PRODUCTS AND PROCESSES WITH NON-UNIFORM DEMAND , 2003 .

[2]  Simon Szykman,et al.  A functional basis for engineering design: Reconciling and evolving previous efforts , 2002 .

[3]  François Gauthier,et al.  A structured procedure of risk analysis and control for safety integration in machinery design , 2002 .

[4]  Irem Y. Tumer,et al.  The Risk in Early Design (RED) Method: Likelihood and Consequence Formulations , 2006, DAC 2006.

[5]  Kevin Forsberg,et al.  Visualizing Project Management , 1996 .

[6]  Yoram Reich,et al.  Robust Product Concept Generation , 2005 .

[7]  Kevin Otto,et al.  Product Design: Techniques in Reverse Engineering and New Product Development , 2000 .

[8]  Steve Caplin,et al.  Principles Of Design , 2011 .

[9]  Jean Cross,et al.  Mechanical equipment injuries in small manufacturing businesses , 1999 .

[10]  Krus Daniel,et al.  Risk Due to Function Failure Propagation , 2007 .

[11]  John N. Warfield,et al.  Binary Matrices in System Modeling , 1973, IEEE Trans. Syst. Man Cybern..

[12]  Hiromitsu Kumamoto,et al.  Probabilistic Risk Assessment and Management for Engineers and Scientists , 1996 .

[13]  André Nordwig Object-Oriented Development of Simulation Models for Complex Hybrid Systems , 2002 .

[14]  D. V. Steward On an Approach to Techniques for the Analysis of the Structure of Large Systems of Equations , 1962 .

[15]  P. John Clarkson,et al.  Change and customisation in complex engineering domains , 2004 .

[16]  Udo Lindemann,et al.  Structural Complexity Management: An Approach for the Field of Product Design , 2008 .

[17]  W E Vesely,et al.  Fault Tree Handbook , 1987 .

[18]  Madara Ogot,et al.  Engineering Design: A Project-Based Introduction , 2004 .

[19]  Robert Stone,et al.  The risk in early design method , 2009 .

[20]  Avraham Shtub,et al.  Project Management: Processes, Methodologies, and Economics , 1994 .

[21]  D. V. Steward,et al.  The design structure system: A method for managing the design of complex systems , 1981, IEEE Transactions on Engineering Management.

[22]  Hans-Horst Schröder,et al.  QFD (Quality Function Deployment) , 1996 .

[23]  Vesa Vannas,et al.  Fatalities at advanced machines and dangerous incidents at FMS implementations , 1995 .

[24]  Theodore T. Allen,et al.  Introduction to Engineering Statistics and Six Sigma: Statistical Quality Control and Design of Experiments and Systems , 2006 .

[25]  Colin M. Sorrill Risk Analysis for Large Projects: Models, Methods and Cases , 1987 .

[26]  Dipl,et al.  Die Konfigurations- & Verträglichkeitsmatrix als Beitrag zum Management von Konfigurationswissen in KMU , 2003 .

[27]  Irem Y. Tumer,et al.  The function-failure design method , 2005 .

[28]  Mogens Myrup Andreasen,et al.  Two approaches to synthesis based on the domain theory , 2002 .

[29]  Melanie Mitchell,et al.  Complexity - A Guided Tour , 2009 .

[30]  Andrew Kusiak,et al.  Concurrent design: decomposition of design activities , 1990, [1990] Proceedings. Rensselaer's Second International Conference on Computer Integrated Manufacturing.

[31]  E. Larson,et al.  Project Management: The Managerial Process , 2002 .

[32]  Katie Grantham Risk in early design (RED) , 2005 .

[33]  P. Clarkson,et al.  Predicting change propagation in complex design , 2004 .

[34]  Mike Danilovic,et al.  MANAGING THE MULTIPROJECT ENVIRONMENT , 2002 .

[35]  Steven D. Eppinger,et al.  Model-based Approaches to Managing Concurrent Engineering , 1991 .

[36]  Christoph Puls,et al.  Management of Different Types of Configuration Knowledge with the K- & V-Matrix and Wiki , 2002 .

[37]  Geoffrey T. Parks,et al.  Use of Monte Carlo methods in the prediction of change propagation , 2002 .

[38]  Tyson R. Browning,et al.  Applying the design structure matrix to system decomposition and integration problems: a review and new directions , 2001, IEEE Trans. Engineering Management.

[39]  W. E. Eder,et al.  Theory of Technical Systems: A Total Concept Theory for Engineering Design , 1988 .

[40]  Nigel Cross,et al.  Engineering Design Methods: Strategies for Product Design , 1994 .

[41]  Udo Lindemann,et al.  Early evaluation of product properties for individualised products , 2003 .

[42]  Daniel E. Whitney,et al.  DESIGNING A REQUIREMENT DRIVEN PRODUCT DEVELOPMENT PROCESS , 2001 .

[43]  Daniel E. Whitney,et al.  Connectivity maps: Modeling and analysing relationships in product development processes , 2003 .

[44]  Ali A. Yassine,et al.  Engineering design management: An information structure approach , 1999 .

[45]  S M Kisner,et al.  Machinery-related fatalities in the construction industry. , 1997, American journal of industrial medicine.

[46]  Mihailo P. Lazarević,et al.  Standard Industrial Guideline for , 2008 .

[47]  Markus Meier,et al.  The K- A V-Matrix METHOD - AN APPROACH IN ANALYSIS AND DESCRIPTION OF VARIANT PRODUCTS , 2001 .

[48]  Susan Carlson Skalak House of Quality , 2002 .

[49]  Irem Y. Tumer,et al.  Mapping function to failure mode during component development , 2003 .

[50]  Steven D. Eppinger,et al.  Patterns of Product Development Interactions , 2002 .