An Investigation into Turbine Blade Tip Leakage Flows at High Speeds

The effect of the blade tip geometry of a high pressure gas turbine is studied experimentally and computationally for high speed leakage flows. For this purpose two simplified models are constructed, one models a flat tip of the blade and the second models a cavity tip of the blade. Experimental results are obtained from a transonic wind tunnel to show the static pressure distribution along the tip wall and provide flow visualization. RANS computations were carried to provide further insight into the mean flow behavior and to calculate the discharge coefficient which is a measure of the flow leaking over the tip. It is shown that in both geometries of tip the flow separates over the tip to form a separation bubble. The bubble is higher for the cavity tip while a complete shock wave system of oblique waves ending with a normal wave can be seen for the flat tip. The discharge coefficient for the flat tip shows less dependence on the pressure ratio over the blade tip than the cavity tip. However, the discharge coefficient for the cavity tip is lower than that of the flat tip, showing a better ability to reduce the leakage flow and thus increase the turbine efficiency. Keywords—Gas turbine, blade tip leakage flow, transonic flow.

[1]  Teymour Javaherchi Review of Spalart-Allmaras Turbulence Model and its Modifications , 2010 .

[2]  Li Wei,et al.  Tip Clearance Flows in Turbine Cascades , 2008 .

[3]  G. Settles,et al.  Schlieren and Shadowgraph Techniques : Visualizing Phenomena in Transparent Media , 2012 .

[4]  D. Wilcox Turbulence modeling for CFD , 1993 .

[5]  R. Peacock A review of turbomachinery tip gap effects , 1982 .

[6]  Sang Woo Lee,et al.  Effects of squealer rim height on aerodynamic losses downstream of a high-turning turbine rotor blade , 2008 .

[7]  Henry Cohen,et al.  Gas turbine theory , 1973 .

[8]  M. Carbonaro,et al.  von Karman Institute for Fluid Dynamics , 2004 .

[9]  S. Ekkad,et al.  Effect of Squealer Geometry on Tip Flow and Heat Transfer for a Turbine Blade in a Low Speed Cascade , 2004 .

[10]  Je-Chin Han,et al.  Heat-Transfer Coefficients of a Turbine Blade-Tip and Near-Tip Regions , 2002 .

[11]  R. Bunker,et al.  Blade Tip Leakage Flow and Heat Transfer With Pressure-Side Winglet , 2006 .

[12]  S. Ekkad,et al.  Effect of Blade Tip Geometry on Tip Flow and Heat Transfer for a Blade in a Low Speed Cascade , 2003 .

[13]  Philippe R. Spalart,et al.  Trends in turbulence treatments , 2000 .

[14]  Roger W. Ainsworth,et al.  Blade-tip heat transfer in a transonic turbine , 2005 .

[15]  R. Bryant The Hydraulic Analogy for External Flow , 1960 .

[16]  Je-Chin Han,et al.  Effect of Squealer Geometry Arrangement on a Gas Turbine Blade Tip Heat Transfer , 2002 .

[17]  Nicholas Cumpsty Jet Propulsion: A Simple Guide to the Aerodynamic and Thermodynamic Design and Performance of Jet Engines , 1997 .

[18]  Thomas C. Corke,et al.  Turbine Blade Tip Leakage Flow Control: Thick/Thin Blade Effects , 2007 .

[19]  Kevin Michael Elward,et al.  Shock Formation in Overexpanded Tip Leakage Flow , 1992 .

[20]  Howard P. Hodson,et al.  Heat transfer and aerodynamics of turbine blade tips in a linear cascade , 2006 .

[21]  Stephane Catris,et al.  Density corrections for turbulence models , 2000 .

[22]  Christopher L. Rumsey,et al.  Effective Inflow Conditions for Turbulence Models in Aerodynamic Calculations , 2007 .

[23]  Je-Chin Han,et al.  Turbine Rotor with Various Tip Configurations Flow and Heat Transfer Prediction , 2006 .

[24]  J. P. Bindon,et al.  The measurement and formation of tip clearance loss , 1989 .

[25]  Reza S. Abhari,et al.  Flow Physics and Profiling of Recessed Blade Tips: Impact on Performance and Heat Load , 2008 .

[26]  Howard P. Hodson,et al.  A numerical and experimental investigation of turbine tip gap flow , 1993 .

[27]  Nicole L. Key,et al.  Comparison of Turbine Tip Leakage Flow for Flat Tip and Squealer Tip Geometries at High-Speed Conditions , 2006 .

[28]  Richard J Goldstein,et al.  Effects of Tip Geometry and Tip Clearance on the Mass/Heat Transfer From a Large-Scale Gas Turbine Blade , 2002 .

[29]  Je-Chin Han,et al.  Heat Transfer and Flow on the Squealer Tip of a Gas Turbine Blade , 2000 .

[30]  Zbigniew Schabowski,et al.  The Reduction of Over Tip Leakage Loss in Unshrouded Axial Turbines Using Winglets and Squealers , 2007 .

[31]  Ronald D. Flack Fundamentals of Jet Propulsion with Applications , 2005 .

[32]  P. Spalart A One-Equation Turbulence Model for Aerodynamic Flows , 1992 .

[33]  J. Denton Loss Mechanisms in Turbomachines , 1993 .

[34]  B. Sundén,et al.  On Prediction of Tip Leakage Flow and Heat Transfer in Gas Turbines , 2004 .

[35]  John Moore,et al.  Tip leakage flow in a linear turbine cascade , 1987 .

[36]  Andrew P. S. Wheeler,et al.  Effect of Cooling Injection on Transonic Tip Flows , 2013 .

[37]  Weeratunge Malalasekera,et al.  An introduction to computational fluid dynamics - the finite volume method , 2007 .

[38]  Pericles Pilidis,et al.  Effect of jet noise reduction on gas turbine engine efficiency , 2013 .

[39]  A. W. Vreman,et al.  Direct and Large-Eddy Simulation of the Compressible Turbulent Mixing Layer , 1995 .

[40]  Li He,et al.  Turbine Blade Tip Heat Transfer in Low Speed and High Speed Flows , 2011 .

[41]  Gongnan Xie,et al.  Gas Turbine Blade Tip Heat Transfer and Cooling: A Literature Survey , 2010 .

[42]  B. Launder,et al.  Lectures in mathematical models of turbulence , 1972 .

[43]  Lars Schiøtt Sørensen,et al.  An introduction to Computational Fluid Dynamics: The Finite Volume Method , 1999 .