A New Cyclic Scheduling Algorithm for Flexible Manufacturing Systems

Flexible manufacturing system control is an NP-hard problem. A cyclic approach has been demonstrated to be adequate for an infinite scheduling problem because of maximal throughput reachability. However, it is not the only optimization criterion in general. In this article we consider the minimization of the work in process (WIP) as an economical and productivity factor. We propose a new cyclic scheduling algorithm giving the maximal throughput (a hard constraint) while minimizing WIP. This algorithm is based on progressive operations placing. A controlled beam search approach has been developed to determine at each step the schedule of the next operations. After presenting the main principles of the algorithm, we compare our approach to several most known cyclic scheduling algorithms using a significant existing example from the literature.