A MILP model for the design of mineral flotation circuits

Abstract This paper develops a procedure for the design or improvement of mineral flotation circuits, based on a mathematical programming model with disjunctive equations. The model developed corresponds to a mixed-integer linear programming (MILP), avoiding nonlinear expressions. The procedure is characterized by: (1) The development of two hierarchized superstructures, such that the first level represents processing systems, which must satisfy certain tasks. The second level represents circuits of equipment needed to carry out the tasks of each system. (2) The superstructures are modeled mathematically including the selection of equipment, mass balance, and operational conditions. (3) The objective function is the maximization of profits. With the help of examples that are included to demonstrate the advantages of the procedure, it is shown that the method can be useful in deciding the configuration of the flotation circuits and the operational conditions.

[1]  P. C. Kapur,et al.  A search strategy for optimization of flotation circuits , 1989 .

[2]  Markus A. Reuter,et al.  Optimal design of mineral separation circuits by use of linear programming , 1988 .

[3]  Gianni Schena,et al.  A method for a financially efficient design of cell-based flotation circuits , 1996 .

[4]  A. Lynch Mineral and Coal Flotation Circuits: Their Simulation and Control , 1981 .

[5]  Jon C. Yingling Circuit analysis: optimizing mineral processing flowsheet layouts and steady state control specifications , 1990 .

[6]  James C.A. Green The design of a flotation network using inequalities , 1982 .

[7]  S. Mehrotra,et al.  Design of optimal flotation circuits — a review , 1988 .

[8]  C. Dell Mineral and coal flotation circuits: Developments in mineral processing, vol. 3, by A.J. Lynch, N.W. Johnson, E.V. Manlapig and C.G. Thorne. Elsevier Scientific Publishing Co., Amsterdam, 1981, xiv + 292 pp., Dfl. 130/US$55.25, ISBN 0-444-41919-5 , 1982 .

[9]  Markus A. Reuter,et al.  The use of linear programming in the optimal design of flotation circuits incorporating regrind mills , 1990 .

[10]  Jon C. Yingling Parameter and configuration optimization of flotation circuits, part I. A review of prior work , 1993 .

[11]  J.C.A. Green The optimisation of flotation networks , 1984 .

[12]  D. G. Hulbert The optimum distribution of cell capacities in flotation circuits , 2001 .

[13]  P. C. Kapur,et al.  Optimal-Suboptimal Synthesis and Design of Flotation Circuits , 1974 .

[14]  Ignacio E. Grossmann,et al.  Systematic Methods of Chemical Process Design , 1997 .