On the prediction of impact noise, V: The noise from drop hammers

Abstract In earlier papers in this series, the concepts of “acceleration” and “ringing” noise have been studied in relation to impact machines, and values of radiation efficiency have been obtained for the various types of structural components. In the work reported in this paper the predicted and measured noise radiation from a drop hammer, both in full-scale and in 1 3 - scale model form, were examined. It is found that overall noise levels (Leq per event) can be predicted from vibration measurements to within ± 1·5 dB, and to within ±2·5 dB in one-third octave bands. In turn this has permitted noise reduction techniques to be examined by studies of local component vibration levels rather than overall noise, a method which provides considerable enlightenment at the design stage. It is shown that on one particular drop hammer, the noise energy is shared surprisingly uniformly over four or five sources, and that when these have been reduced, the overall noise reduction is severely limited by the “acceleration” noise from the “tup” or “hammer” itself. As this is difficult to eliminate without a basic change in forging technology, it follows that “tup” enclosure or modification of the sharpness of the final “hard” impact are the only means available for any serious noise reduction. Also indicated is the reliability of using model techniques, suitably scaled in frequency and impulse magnitude, in developing machinery with impact characteristics.