Energy analysis of algae-to-biofuel production chains integrated with a combined heat and power plant

ABSTRACT This study examines the energy and mass balances of algae cultivation and different post-processing pathways. Flue gases and excess heat from a combined heat and power (CHP) plant are used in algae cultivation, with nutrients from municipal wastewater. In the studied pathways, algae are cultivated in open ponds and photobioreactors with or without artificial lighting. Algal mass is used for methane, biodiesel or ethanol production, or it is combusted in a boiler. Results show that in most process pathways energy output exceeds the energy consumption in processing, and the energy returns are approximately twice as large as the electricity input. A large fraction of input energy is low-temperature heat, while the products have a higher value. Energy outputs from different pathways are similar, but heat and electricity consumption in processing vary significantly. Supercritical water gasification pathway is identified as a possible future option, whereas lipid extraction pathways are suggested to be the most likely candidates for industrial scale operations.

[1]  Y. Chisti,et al.  Recovery of microalgal biomass and metabolites: process options and economics. , 2003, Biotechnology advances.

[2]  Poul Alberg Østergaard,et al.  Combining multi-objective evolutionary algorithms and descriptive analytical modelling in energy scenario design , 2016 .

[3]  G. Shelef,et al.  Microalgae harvesting and processing: a literature review , 1984 .

[4]  C. Howe,et al.  Life-Cycle Assessment of Potential Algal Biodiesel Production in the United Kingdom: A Comparison of Raceways and Air-Lift Tubular Bioreactors , 2010 .

[5]  E. Lee,et al.  Fuzzy multiple objective programming and compromise programming with Pareto optimum , 1993 .

[6]  Jan Szargut,et al.  Exergy Analysis of Thermal, Chemical, and Metallurgical Processes , 1988 .

[7]  Steven G. Hall,et al.  An analysis of energy consumption for algal biodiesel production: Comparing the literature with current estimates , 2014 .

[8]  Pekka Ahtila,et al.  Evaluation of design objectives in district heating system design , 2019, Energy.

[9]  Brian Vad Mathiesen,et al.  A review of computer tools for analysing the integration of renewable energy into various energy systems , 2010 .

[10]  Margareta Wihersaari,et al.  Greenhouse gas emissions from final harvest fuel chip production in Finland , 2005 .

[11]  Gerrit Brem,et al.  Assessment of a dry and a wet route for the production of biofuels from microalgae: energy balance analysis. , 2011, Bioresource technology.

[12]  Vincent Goetz,et al.  A generic temperature model for solar photobioreactors , 2011 .

[13]  Pekka Ahtila,et al.  Comparison of energy efficiency assessment methods: case bio-SNG process. , 2014 .

[14]  F. G. Acién,et al.  Fluid-dynamic characterization of real-scale raceway reactors for microalgae production , 2013 .

[15]  Ibrahim Dincer,et al.  Role of exergy in increasing efficiency and sustainability and reducing environmental impact , 2008 .

[16]  K. Varmuza,et al.  Prediction of heating values of biomass fuel from elemental composition , 2005 .

[17]  Olivier Bernard,et al.  Anaerobic digestion of microalgae as a necessary step to make microalgal biodiesel sustainable. , 2009, Biotechnology advances.

[18]  Ronald C Sims,et al.  Biodiesel from mixed culture algae via a wet lipid extraction procedure. , 2012, Bioresource technology.

[19]  F. G. Fernández,et al.  Photobioreactors for the production of microalgae , 2013 .

[20]  Y. Chisti Large-Scale Production of Algal Biomass: Raceway Ponds , 2016 .

[21]  Tom Beer,et al.  GREENHOUSE GAS SEQUESTRATION BY ALGAE – ENERGY AND GREENHOUSE GAS LIFE CYCLE STUDIES , 2008 .

[22]  Pekka Ahtila,et al.  Primary exergy efficiency-effect of system efficiency environment to benefits of exergy savings , 2016 .

[23]  R. Urek,et al.  Biodiesel production from microalgae , 2012 .

[24]  Sonia Heaven,et al.  A review of the harvesting of micro-algae for biofuel production , 2013, Reviews in Environmental Science and Bio/Technology.

[25]  Amy Cha-Tien Sun,et al.  Comparative cost analysis of algal oil production for biofuels , 2011 .

[26]  Consolación Gil,et al.  Optimization methods applied to renewable and sustainable energy: A review , 2011 .

[27]  S. Syri,et al.  Spatial and temporal variations of marginal electricity generation: the case of the Finnish, Nordic, and European energy systems up to 2030 , 2016 .

[28]  Jiangjiang Wang,et al.  Review on multi-criteria decision analysis aid in sustainable energy decision-making , 2009 .

[29]  Keng-Tung Wu,et al.  Co-gasification of woody biomass and microalgae in a fluidized bed , 2013 .

[30]  Ivar S. Ertesvåg,et al.  Exergy analysis of the Norwegian society , 2000 .

[31]  Wei Zhang,et al.  Subcritical co-solvents extraction of lipid from wet microalgae pastes of Nannochloropsis sp , 2012, European journal of lipid science and technology : EJLST.

[32]  Tuula Savola,et al.  Off-design simulation and mathematical modeling of small-scale CHP plants at part loads , 2005 .

[33]  Simon Harvey,et al.  Integration study for alternative methanation technologies for the production of synthetic natural gas from gasified biomass , 2010 .

[34]  Esa Kurkela,et al.  Process evaluations and design studies in the UCG project 2004-2007 , 2008 .

[35]  Jason C. Quinn,et al.  Microalgae to biofuels lifecycle assessment — Multiple pathway evaluation , 2014 .

[36]  Gerrit Brem,et al.  System model for gasification of biomass model compounds in supercritical water – A thermodynamic analysis , 2012 .

[37]  M. Dry,et al.  The Fischer–Tropsch process: 1950–2000 , 2002 .

[38]  F. G. Acién,et al.  Production cost of a real microalgae production plant and strategies to reduce it. , 2012, Biotechnology advances.

[39]  Jefferson W. Tester,et al.  Quantitative uncertainty analysis of Life Cycle Assessment for algal biofuel production. , 2013, Environmental science & technology.

[40]  Arnaud Hélias,et al.  Life-cycle assessment of biodiesel production from microalgae. , 2009, Environmental science & technology.

[41]  Poul Alberg Østergaard,et al.  Reviewing optimisation criteria for energy systems analyses of renewable energy integration , 2009 .

[42]  L. Lardon,et al.  Life-cycle assessment of microalgae culture coupled to biogas production. , 2011, Bioresource technology.

[43]  M. Wang,et al.  Microalgae Growth Using High‐Strength Wastewater Followed by Anaerobic Co‐Digestion , 2012, Water environment research : a research publication of the Water Environment Federation.

[44]  Anne Hampson,et al.  Catalog of CHP Technologies , 2015 .

[45]  Razif Harun,et al.  Microalgal biomass as a fermentation feedstock for bioethanol production , 2009 .

[46]  H. B. Gotaas,et al.  Anaerobic digestion of Algae. , 1957, Applied microbiology.

[47]  Paul Chen,et al.  Comprehensive techno-economic analysis of wastewater-based algal biofuel production: A case study. , 2016, Bioresource technology.

[48]  F. H. Mohn,et al.  Experiences and strategies in the recovery of biomass from mass cultures of microalgae , 1980 .

[49]  L. I. A W B A T A N,et al.  Net Energy and Greenhouse Gas Emission Evaluation of Biodiesel Derived from Microalgae , 2011 .

[50]  Tomas Ekvall,et al.  Modelling environmental and energy system impacts of large-scale excess heat utilisation – A regional case study , 2015 .

[51]  W. Owen,et al.  Fundamentals of Anaerobic Digestion of Wastewater Sludges , 1986 .

[52]  A. Kiperstok,et al.  Comparative energy life-cycle analyses of microalgal biomass production in open ponds and photobioreactors. , 2010, Bioresource technology.

[53]  Walter Klöpffer,et al.  Life cycle assessment , 1997, Environmental science and pollution research international.

[54]  Raphael Slade,et al.  Micro-algae cultivation for biofuels: Cost, energy balance, environmental impacts and future prospects , 2013 .