Equal channel angular pressing technique for the formation of ultra-fine grained structures

Equal channel angular pressing is one of the techniques in metal forming processes in which an ultra-large plastic strain is imposed on a bulk material in order to make ultra-fine grained and nanocrystalline metals and alloys. The technique is a viable forming procedure to extrude materials by use of specially designed channel dies without substantially changing the geometry by imposing severe plastic deformation. This technique has the potential for high strain rate superplasticity by effective grain refinement to the level of the submicron-scale or nanoscale. Wereview recent work on new trends in equal channel angular pressing techniques and the manufacturing of die-sets used for the processing of metals and alloys. We also experimented on a copper alloy using the equal channel angular pressing technique to examine the microstructural, mechanical and hardness properties of the ultra-fine grained and nanocrystalline materials produced. After deformation, all samples were subjected to a hardness test and the results showed improved mechanical behaviour of the ultra-fine grained copper alloy that was developed. This research provides an opportunity to examine the significance of the equal channel angular pressing process for metals and alloys. That is, these ultra-fine grained materials can be used in the manufacturing of semi-finished products used in the power, aerospace, medical and automotive industries.

[1]  Terence G. Langdon,et al.  Processing by Severe Plastic Deformation: Historical Developments and Current Impact , 2010 .

[2]  K. Sanusi,et al.  Effects of grain size on mechanical properties of nanostructured copper alloy by severe plastic deformation (SPD) process , 2009 .

[3]  F. Micari,et al.  Severe Plastic Deformation (SPD) Processes for Metals , 2008 .

[4]  T. Langdon The principles of grain refinement in equal-channel angular pressing , 2007 .

[5]  P. Ferreira,et al.  What is behind the inverse Hall–Petch effect in nanocrystalline materials? , 2007 .

[6]  R. Valiev,et al.  Principles of equal-channel angular pressing as a processing tool for grain refinement , 2006 .

[7]  Evan Ma,et al.  Eight routes to improve the tensile ductility of bulk nanostructured metals and alloys , 2006 .

[8]  R. Valiev,et al.  The use of severe plastic deformation techniques in grain refinement , 2004 .

[9]  R. Valiev Paradoxes of Severe Plastic Deformation , 2003 .

[10]  Andrzej Rosochowski,et al.  Numerical and physical modelling of plastic deformation in 2-turn equal channel angular extrusion , 2002 .

[11]  T. Langdon,et al.  The use of severe plastic deformation for microstructural control , 2002 .

[12]  R. Valiev,et al.  Paradox of Strength and Ductility in Metals Processed Bysevere Plastic Deformation , 2002 .

[13]  T. Langdon,et al.  Influence of pressing temperature on microstructural development in equal-channel angular pressing , 2000 .

[14]  T. Langdon,et al.  Development of a multi-pass facility for equal-channel angular pressing to high total strains , 2000 .

[15]  H. Gleiter,et al.  Nanostructured materials: basic concepts and microstructure☆ , 2000 .

[16]  Terence G. Langdon,et al.  The process of grain refinement in equal-channel angular pressing , 1998 .

[17]  R. Valiev,et al.  Structure and properties of ultrafine-grained materials produced by severe plastic deformation , 1993 .

[18]  J. Weertman,et al.  Mechanical behavior of nanocrystalline metals , 1992 .