Anomaly detection for IGBTs using Mahalanobis distance

Abstract In this study, a Mahalanobis distance (MD)-based anomaly detection approach has been evaluated for non-punch through (NPT) and trench field stop (FS) insulated gate bipolar transistors (IGBTs). The IGBTs were subjected to electrical–thermal stress under a resistive load until their failure. Monitored on-state collector–emitter voltage and collector–emitter currents were used as input parameters to calculate MD. The MD values obtained from the healthy data were transformed using a Box–Cox transform, and three standard deviation limits were obtained from the transformed data. The upper three standard deviation limits of the transformed MD healthy data were used as a threshold for anomaly detection. The anomaly detection times obtained by using the MD approach were compared to the detection times obtained by using a fixed percentage change threshold for the on-state collector–emitter voltage.

[1]  R. W. De Doncker,et al.  Reliability Prediction for Inverters in Hybrid Electrical Vehicles , 2007 .

[2]  Guy Lefranc,et al.  High temperature reliability on automotive power modules verified by power cycling tests up to 150degreeC , 2003, Microelectron. Reliab..

[3]  M. Pecht,et al.  Prognostics of ceramic capacitor temperature‐humidity‐bias reliability using Mahalanobis distance analysis , 2007 .

[4]  Vijay K. Garg,et al.  Prognostic and Warning System for Power-Electronic Modules in Electric, Hybrid Electric, and Fuel-Cell Vehicles , 2008, IEEE Transactions on Industrial Electronics.

[5]  Michel Mermet-Guyennet,et al.  IGBT module failure analysis in railway applications , 2008, Microelectron. Reliab..

[6]  M. Pecht,et al.  Precursor Parameter Identification for Insulated Gate Bipolar Transistor (IGBT) Prognostics , 2009, IEEE Transactions on Reliability.

[7]  D. Massart,et al.  The Mahalanobis distance , 2000 .

[8]  Jerry L. Hudgins,et al.  - Power Semiconductor Devices , 2018, The Electric Power Engineering Handbook - Five Volume Set.

[9]  M. Held,et al.  Fast power cycling test for insulated gate bipolar transistor modules in traction application , 1999 .

[10]  Michael G. Pecht,et al.  A prognostic approach for non-punch through and field stop IGBTs , 2012, Microelectron. Reliab..

[11]  Bing Ji,et al.  In Situ Diagnostics and Prognostics of Wire Bonding Faults in IGBT Modules for Electric Vehicle Drives , 2013, IEEE Transactions on Power Electronics.

[12]  Mohammad Tariq Iqbal,et al.  Reliability analysis of grid connected small wind turbine power electronics , 2009 .

[13]  T. Martire,et al.  Fast power cycling protocols implemented in an automated test bench dedicated to IGBT module ageing , 2015, Microelectron. Reliab..

[14]  Tommy W. S. Chow,et al.  Approach to Fault Identification for Electronic Products Using Mahalanobis Distance , 2010, IEEE Transactions on Instrumentation and Measurement.

[15]  F.W. Fuchs,et al.  Performance of diagnosis methods for IGBT open circuit faults in voltage source active rectifiers , 2004, 2004 IEEE 35th Annual Power Electronics Specialists Conference (IEEE Cat. No.04CH37551).

[16]  Mohammed A. Alam,et al.  Prognostics of Failures in Embedded Planar Capacitors using Model-Based and Data-Driven Approaches , 2011 .