A modeling approach for maintenance safety evaluation in a virtual maintenance environment

This paper presents a novel virtual maintenance application for maintenance safety evaluation (MSE) to provide recommendations on maintenance safety during the early stages of product design. The proposed methodology detects the potential defects via virtual maintenance technology, and safety evaluation could be carried out in a predictive way intuitively and systemically to decrease the possibility of accidents. After reviewing relevant publications, a MSE model with thorough consideration of the characters in the virtual maintenance environment was addressed. The model consists of evaluation contributors, evaluation criteria, and evaluation methodology. A case study on APU system maintenance was used to illustrate the performance of the evaluation model. The result showed the feasibility of virtual maintenance in improving maintenance safety designs.

[1]  François Gauthier,et al.  Development of a loading dock safety evaluation tool. , 2007, Journal of safety research.

[2]  M. Elisabeth Paté-Cornell,et al.  Human and management factors in probabilistic risk analysis: the SAM approach and observations from recent applications , 1996 .

[3]  Anthony R. Ingraffea,et al.  Virtual crack extension method for calculating the second order derivatives of energy release rates for multiply cracked systems , 2007 .

[4]  C. Koch,et al.  Computational modelling of visual attention , 2001, Nature Reviews Neuroscience.

[5]  T. Saaty The Analytic Network Process , 2001 .

[6]  Ingrid Heynderickx,et al.  A Simplified Human Vision Model Applied to a Blocking Artifact Metric , 2007, CAIP.

[7]  Jan Emblemsvåg,et al.  Decision support in selecting maintenance organization , 2003 .

[8]  Wolfgang Ossadnik,et al.  AHP-based evaluation of AHP-Software , 1999, Eur. J. Oper. Res..

[9]  Mark A. Georgeson,et al.  Edge-finding in human vision: a multi-stage model based on the perceived structure of plaids , 1998, Image Vis. Comput..

[10]  Xinhua Liu,et al.  Development of a collaborative virtual maintenance environment with agent technology , 2010 .

[11]  Helmut E. Bez,et al.  A collision detection method with applications in CAD systems for the apparel industry , 1996, Comput. Aided Des..

[12]  MaCarmen Carnero An evaluation system of the setting up of predictive maintenance programmes , 2006 .

[13]  R. P. Mohanty,et al.  Advanced manufacturing technology selection:A strategic model for learning and evaluation , 1998 .

[14]  J. N. O'Brien,et al.  Influence of organizational factors on performance reliability , 1991 .

[15]  T. Saaty,et al.  The Analytic Hierarchy Process , 1985 .

[16]  Evangelos Triantaphyllou,et al.  USING THE ANALYTIC HIERARCHY PROCESS FOR DECISION MAKING IN ENGINEERING APPLICATIONS: SOME CHALLENGES , 1995 .

[17]  G. Baumont,et al.  Quantifying human and organizational factors in accident management using decision trees: the HORAAM method , 2000, Reliab. Eng. Syst. Saf..

[18]  Khurrum S. Bhutta,et al.  Supplier selection problem: a comparison of the total cost of ownership and analytic hierarchy process approaches , 2002 .

[19]  Philippe C. Cattin,et al.  Automatic selection of a representative trial from multiple measurements using Principle Component Analysis. , 2012, Journal of biomechanics.

[20]  Shuang Liu,et al.  Using an integrated fuzzy set and deliberative multi-criteria evaluation approach to facilitate decision-making in invasive species management , 2010 .

[21]  Luca Chittaro,et al.  Employing virtual humans for education and training in X3D/VRML worlds , 2007, Comput. Educ..

[22]  Nergiz Ercil Cagiltay,et al.  Maintenance, sustainability and extendibility in virtual and remote laboratories , 2011 .

[23]  Alain Bernard,et al.  Virtual hands and virtual reality multimodal platform to design safer industrial systems , 2007, Comput. Ind..

[24]  Jing-nan Sun,et al.  Entropy method for determination of weight of evaluating indicators in fuzzy synthetic evaluation for water quality assessment. , 2006, Journal of environmental sciences.

[25]  K. S. Canady,et al.  Probabilistic safety assessment support for the maintenance rule at Duke Power Company , 1999 .

[26]  John A. McDermid,et al.  A systematic approach to safety case maintenance , 2001, Reliab. Eng. Syst. Saf..

[27]  D. Battistutta,et al.  Identification of cancer-related symptom clusters: an empirical comparison of exploratory factor analysis methods. , 2012, Journal of pain and symptom management.

[28]  Mikko Siuko,et al.  The use of virtual prototyping and simulation in ITER maintenance device development , 2007 .

[29]  Marie-Elisabeth Paté-Cornell,et al.  Delays and safety in airline maintenance , 2000, Reliab. Eng. Syst. Saf..

[30]  Timothy Goodman,et al.  Analysis of the ITER ECH Upper Port Launcher remote maintenance using virtual reality , 2009 .

[31]  W Karwowski,et al.  LUBA: an assessment technique for postural loading on the upper body based on joint motion discomfort and maximum holding time. , 2001, Applied ergonomics.

[32]  Luca Podofillini,et al.  A multiobjective genetic algorithm approach to the optimization of the technical specifications of a nuclear safety system , 2004, Reliab. Eng. Syst. Saf..

[33]  Wesley E. Woodson,et al.  Human Factors Design Handbook , 1981 .

[34]  George Apostolakis,et al.  The work process analysis model (WPAM) , 1994 .

[35]  Ying Chen,et al.  Collision and intersection detection of two ruled surfaces using bracket method , 2011, Comput. Aided Geom. Des..

[36]  Qian Wang,et al.  Priority setting in maintenance management: a modified multi-attribute approach using analytic hierarchy process , 1998 .

[37]  Kun-Li Wen,et al.  A Matlab toolbox for grey clustering and fuzzy comprehensive evaluation , 2008, Adv. Eng. Softw..

[38]  Jian-Bo Yang,et al.  Safety based design and maintenance optimisation of large marine engineering systems , 1996 .

[39]  John R. Anderson,et al.  ACT-R: A Theory of Higher Level Cognition and Its Relation to Visual Attention , 1997, Hum. Comput. Interact..

[40]  Georges Abdul-Nour,et al.  Probabilistic safety assessment and reliability based maintenance policies: application to the emergency diesel generators of a nuclear power plant , 2002 .

[41]  Noah S Seixas,et al.  Exposure to fall hazards and safety climate in the aircraft maintenance industry. , 2008, Journal of safety research.

[42]  Wenping Wang,et al.  Efficient collision detection using a dual OBB-sphere bounding volume hierarchy , 2010, Comput. Aided Des..

[43]  Dibakar Sen,et al.  A vision modeling framework for DHM using geometrically estimated FoV , 2012, Comput. Aided Des..

[44]  Hamid Khanmohammadi,et al.  Investigation of oxidation and tautomerization of a recently synthesized Schiff base in micellar media using multivariate curve resolution alternative least squares and rank annihilation factor analysis methods. , 2009, Analytica chimica acta.

[45]  Julie Beugin,et al.  A SIL quantification approach based on an operating situation model for safety evaluation in complex guided transportation systems , 2007, Reliab. Eng. Syst. Saf..

[46]  Feng Gu,et al.  Application of Improved Grey Correlative Method in Safety Evaluation on Fully Mechanized Mining Faces , 2011 .

[47]  Jin Jiang,et al.  Analysis of on-line maintenance strategies for k-out-of-n standby safety systems , 2007, Reliab. Eng. Syst. Saf..

[48]  Zheng Pei,et al.  An induced OWA operator in coal mine safety evaluation , 2012, J. Comput. Syst. Sci..

[49]  R Benedyk,et al.  Applying the BeSafe method to product safety evaluation. , 1998, Applied ergonomics.

[50]  Ewa Nowak Determination of the Spatial Reach Area of the Arms for Workplace Design Purposes , 1978 .

[51]  Knut Øien,et al.  A framework for the establishment of organizational risk indicators , 2001, Reliab. Eng. Syst. Saf..

[52]  O Karhu,et al.  Correcting working postures in industry: A practical method for analysis. , 1977, Applied ergonomics.

[53]  L McAtamney,et al.  RULA: a survey method for the investigation of work-related upper limb disorders. , 1993, Applied ergonomics.

[54]  Zhang Lei Grey Synthetical Evaluation of University's Engineering Innovation Ability , 2012 .

[55]  Ernest H. Forman,et al.  Decision by Objectives , 2001 .

[56]  Pia Oedewald,et al.  Assessing the maintenance unit of a nuclear power plant -- identifying the cultural conceptions concerning the maintenance work and the maintenance organization , 2006 .

[57]  Xiaohong Jia,et al.  An algebraic approach to continuous collision detection for ellipsoids , 2011, Comput. Aided Geom. Des..

[58]  Ren Song,et al.  An extension evaluation model for building safety under the influence of blasting seismic , 2012 .

[59]  Xiuliang Jin,et al.  Synthetical Analysis on Geological Factors Ccontrolling Coalbed Methane , 2011 .

[60]  Stefano Marrone,et al.  A new modeling approach to the safety evaluation of N-modular redundant computer systems in presence of imperfect maintenance , 2009, Reliab. Eng. Syst. Saf..

[61]  Jing-Rong Li,et al.  Desktop virtual reality for maintenance training: an object oriented prototype system (V-REALISM) , 2003, Comput. Ind..

[62]  Albert Bijaoui,et al.  A multiscale vision model adapted to the astronomical images , 1995, Signal Process..

[63]  Jesus Santamaria,et al.  The 'PROCESO' index: a new methodology for the evaluation of operational safety in the chemical industry , 2006, Reliab. Eng. Syst. Saf..

[64]  Christos Schizas,et al.  Computational Modeling of Visual Selective Attention , 2011, FET.

[65]  Suphi Ural,et al.  Evaluation of occupational safety and health in surface mines , 2008 .

[66]  Kent Jacob Nielsen,et al.  Reply to letter regarding Realistic evaluation as a new way to design and evaluate occupational safety interventions , 2012 .

[67]  Rune Elvik,et al.  Economic deregulation and transport safety: a synthesis of evidence from evaluation studies. , 2006, Accident; analysis and prevention.

[68]  M I Bullock,et al.  The determination of functional arm reach boundaries for operation of manual controls. , 1974, Ergonomics.

[69]  N. R. Sakthivel,et al.  Evaluation of expert system for condition monitoring of a single point cutting tool using principle component analysis and decision tree algorithm , 2011, Expert Syst. Appl..

[70]  Salih O. Duffuaa,et al.  The use of an analytical hierarchy process in pavement maintenance priority ranking , 1999 .

[71]  Amos H. C. Ng,et al.  Virtual manufacturing for press line monitoring and diagnostics , 2008 .

[72]  Andrew Hale,et al.  Evaluating safety in the management of maintenance activities in the chemical process industry , 1998 .

[73]  Panos M. Pardalos,et al.  On the Evaluation and Application of Different Scales For Quantifying Pairwise Comparisons in Fuzzy Sets , 1994 .

[74]  Yi Yuan,et al.  Operation and maintenance integration to improve safety , 2000 .

[75]  G. Yari,et al.  Maximum Bayesian entropy method for determining ordered weighted averaging operator weights , 2012, Comput. Ind. Eng..