Integrating sustainability and remanufacturing strategies by remanufacturing quality function deployment (RQFD)

The objective of this paper is to ensure remanufacturing by considering the possible design, material and process changes. A novel remanufacturing quality function deployment (RQFD) was developed to bring out the possible changes to the existing product. To accomplish the above objective, RQFD phase I (voice of customer to engineering metrics) and RQFD phase II (engineering metrics to components of case product) were developed. Based on the results, the improvements options in design, process and materials were identified. The sustainability performance for the original and modified design was identified to understand the environmental benefits achieved through the proposed method. The proposed method has been applied to brake caliper components. The practical applications of the research are expected to help the manufacturers of brake calipers to minimize negative impacts on the environment, energy conservation and natural resources and are safe for stakeholders and are economically sound.

[1]  G. H. Brundtland World Commission on environment and development , 1985 .

[2]  Deborah L Thurston,et al.  Multiattribute design optimization and concurrent engineering , 1993 .

[3]  Gregory A. Keoleian,et al.  Sustainable Development by Design: Review of Life Cycle Design and Related Approaches , 1994 .

[4]  Y. Zhang,et al.  Green QFD-II: A life cycle approach for environmentally conscious manufacturing by integrating LCA and LCC into QFD matrices , 1999 .

[5]  Joseph Sarkis Manufacturing’s role in corporate environmental sustainability ‐ Concerns for the new millennium , 2001 .

[6]  Ben Wang,et al.  Green Quality Function Deployment III: A Methodology for Developing Environmentally Conscious Products , 2001 .

[7]  Sami Kara,et al.  Sustainable product development and manufacturing by considering environmental requirements , 2003 .

[8]  Keijiro Masui,et al.  Applying Quality Function Deployment to environmentally conscious design , 2003 .

[9]  J. Schnoor,et al.  Sustainability science and engineering: the emergence of a new metadiscipline. , 2003, Environmental science & technology.

[10]  Peter D. Lee,et al.  A through-process model of an A356 brake caliper for fatigue life prediction , 2004 .

[11]  Winifred Ijomah,et al.  Remanufacturing: a key strategy for sustainable development , 2004 .

[12]  D W Pennington,et al.  Life cycle assessment: Part 1: Framework, goal and scope definition, inventory analysis, and applications , 2004 .

[13]  Jacques Marsot QFD: a methodological tool for integration of ergonomics at the design stage. , 2005, Applied ergonomics.

[14]  Lennart Y. Ljungberg,et al.  Materials selection and design for development of sustainable products , 2007 .

[15]  Rebeka Lukman,et al.  Review of sustainability terms and their definitions , 2007 .

[16]  Cathy A. Rusinko,et al.  Green Manufacturing: An Evaluation of Environmentally Sustainable Manufacturing Practices and Their Impact on Competitive Outcomes , 2007, IEEE Transactions on Engineering Management.

[17]  John W. Sutherland,et al.  A comparison of manufacturing and remanufacturing energy intensities with application to diesel engine production , 2008 .

[18]  R. Lozano Envisioning sustainability three-dimensionally , 2008 .

[19]  Mary Jean Harrold Reduce, reuse, recycle, recover: Techniques for improved regression testing , 2009, ICSM.

[20]  S. Solomon,et al.  Irreversible climate change due to carbon dioxide emissions , 2009, Proceedings of the National Academy of Sciences.

[21]  I. S. Jawahir,et al.  Extending total life-cycle thinking to sustainable supply chain design , 2009 .

[22]  STRESS ANALYSIS OF A BRAKE DISC CONSIDERING CENTRIFUGAL LOAD , 2010 .

[23]  I. S. Jawahir,et al.  Sustainable manufacturing: Modeling and optimization challenges at the product, process and system levels , 2010 .

[24]  Winifred Ijomah The application of remanufacturing in sustainable manufacture , 2010 .

[25]  James F. C. Windmill,et al.  Design for remanufacture: a literature review and future research needs , 2011 .

[26]  A. Gunasekaran,et al.  Sustainability of manufacturing and services: Investigations for research and applications , 2012 .

[27]  Matthias Finkbeiner,et al.  Life cycle approach to sustainability assessment: a case study of remanufactured alternators , 2012 .

[28]  Kemper Lewis,et al.  AN INTEGRATED APPROACH TO INFORMATION MODELING FOR THE SUSTAINABLE DESIGN OF PRODUCTS , 2013 .

[29]  Jihong Yan,et al.  Sustainable design-oriented product modularity combined with 6R concept: a case study of rotor laboratory bench , 2013, Clean Technologies and Environmental Policy.

[30]  Winifred Ijomah,et al.  Design for remanufacturing in China: a case study of electrical and electronic equipment , 2013 .

[31]  S. Vinodh,et al.  Assessment of product sustainability and the associated risk/benefits for an automotive organisation , 2013 .

[32]  Fazleena Badurdeen,et al.  Integrating Sustainable Product and Supply Chain Design: Modeling Issues and Challenges , 2013, IEEE Transactions on Engineering Management.

[33]  I. S. Jawahir,et al.  Product Sustainability Index (ProdSI) , 2014 .

[34]  S. Vinodh,et al.  Development of integrated ECQFD, LCA and sustainable analysis model: A case study in an automotive component manufacturing organization , 2014 .

[35]  Fazleena Badurdeen,et al.  A Metrics-based Framework to Evaluate the Total Life Cycle Sustainability of Manufactured Products , 2014 .

[36]  A. K. Kulatunga,et al.  Sustainable Manufacturing based Decision Support Model for Product Design and Development Process , 2015 .

[37]  Sara Ridley,et al.  A novel pre-processing inspection methodology to enhance productivity in automotive product remanufacture: an industry-based research of 2196 engines , 2015 .

[38]  M. I. Houria,et al.  Influence of casting defect and SDAS on the multiaxial fatigue behaviour of A356-T6 alloy including mean stress effect , 2015 .

[39]  Salina Daud,et al.  Green Growth and Corporate Sustainability Performance , 2016 .

[40]  I. S. Jawahir,et al.  Technological Elements of Circular Economy and the Principles of 6R-Based Closed-loop Material Flow in Sustainable Manufacturing , 2016 .

[41]  Fazleena Badurdeen,et al.  Total Life Cycle Sustainability Analysis of Additively Manufactured Products , 2016 .

[42]  Winifred Ijomah,et al.  Technical solutions to improve global sustainable management of waste electrical and electronic equipment (WEEE) in the EU and China , 2016 .

[43]  K. Mathiyazhagan,et al.  Comparative study on adoption of sustainable supply chain management practices in Indian manufacturing industries , 2019, Journal of Modelling in Management.

[44]  Lichun Zhang,et al.  Identification of product's design characteristics for remanufacturing using failure modes feedback and quality function deployment , 2019 .

[45]  A. R. Ometto,et al.  An Environmental and Operational Analysis of Quality Function Deployment-Based Methods , 2020, Sustainability.

[46]  C. Rajendran,et al.  Relating Environmental, Social, and Governance scores and sustainability performances of firms: An empirical analysis , 2020 .

[47]  R. Rajesh Exploring the sustainability performances of firms using environmental, social, and governance scores , 2020, Journal of Cleaner Production.

[48]  R. Rajesh,et al.  Sustainable supply chains in the Indian context: An integrative decision-making model , 2020 .