Transformer-Based Equalization Circuit Applied to n-Number of High Capacitance Cells

Over the last decade various high-capacitance devices have become available in the market such as supercapacitors, ultracapacitors, and recently, Li-ion capacitors. The cell voltage limit of each of these technologies is a small percentage of the system-level voltage so they must, therefore, be connected in series to attain a high voltage. During charging and discharging, manufacturing tolerances between the cells result in voltage mismatch across the stack. Mismatched voltages are an inefficient use of the energy storage medium and can lead to dangerous failures in the cells if voltages exceed safety limits. Transformer-based voltage equalization techniques are the preferred circuit topologies in applications with low system voltage due to simplicity of control and low number of switches. The drawback of these circuits is the number of isolated windings that are required on a single core. This paper describes for the first time a solution to that problem by using a classical two windings transformer that in principal can be applied to any number of capacitors. This paper describes the operation of the circuit, shows simulation results and practical results based on a prototype with five cells.

[1]  Ahmad Saudi Samosir,et al.  Implementation of Dynamic Evolution Control of Bidirectional DC–DC Converter for Interfacing Ultracapacitor Energy Storage to Fuel-Cell System , 2010, IEEE Transactions on Industrial Electronics.

[2]  Deng-Shian Wang,et al.  A Voltage Monitoring IC With HV Multiplexer and HV Transceiver for Battery Management Systems , 2015, IEEE Transactions on Very Large Scale Integration (VLSI) Systems.

[3]  Ashwin M. Khambadkone,et al.  Interleaved bi-directional Dual Active Bridge DC-DC converter for interfacing ultracapacitor in micro-grid application , 2010, 2010 IEEE International Symposium on Industrial Electronics.

[4]  Chang-Soon Lim,et al.  A Modularized Equalization Method Based on Magnetizing Energy for a Series-Connected Lithium-Ion Battery String , 2014, IEEE Transactions on Power Electronics.

[5]  Siqi Li,et al.  A High-Efficiency Active Battery-Balancing Circuit Using Multiwinding Transformer , 2013, IEEE Transactions on Industry Applications.

[6]  George Altemose,et al.  Active cell balancing system using an isolated share bus for Li-Ion battery management: Focusing on satellite applications , 2011, 2011 IEEE Long Island Systems, Applications and Technology Conference.

[7]  Tae-Suk Kwon,et al.  Power Control Algorithm for Hybrid Excavator With Supercapacitor , 2010 .

[8]  P. Barrade Series Connection of Supercapacitors: Comparative Study of Solutions for the Active equalization of the Voltages , 2002 .

[9]  Hung-Liang Cheng,et al.  Design of active balance circuit for lithium battery pack , 2013, 2013 1st International Future Energy Electronics Conference (IFEEC).

[10]  Jung-Ik Ha,et al.  Cell balancing control using adjusted filters in flyback converter with single switch , 2013, 2013 IEEE Energy Conversion Congress and Exposition.

[11]  Donald W. Novotny,et al.  Design considerations for charge equalization of an electric vehicle battery system , 1995, Proceedings of 1995 IEEE Applied Power Electronics Conference and Exposition - APEC'95.

[12]  O. Trescases,et al.  Predictive Algorithm for Optimizing Power Flow in Hybrid Ultracapacitor/Battery Storage Systems for Light Electric Vehicles , 2013, IEEE Transactions on Power Electronics.

[13]  Chang-Soon Lim,et al.  A modularized charge equalizer using the magnetizing energy of the multi-winding transformer , 2012, 2012 IEEE Vehicle Power and Propulsion Conference.

[14]  I Aharon,et al.  Topological Overview of Powertrains for Battery-Powered Vehicles With Range Extenders , 2011, IEEE Transactions on Power Electronics.

[15]  Wuhua Li,et al.  Overview of supercapacitor voltage equalisation circuits for an electric vehicle charging application , 2010, 2010 IEEE Vehicle Power and Propulsion Conference.

[16]  Markus Einhorn,et al.  Improved Performance of Serially Connected Li-Ion Batteries With Active Cell Balancing in Electric Vehicles , 2011, IEEE Transactions on Vehicular Technology.

[17]  Chen Zhuo,et al.  Advanced multi-winding transformer equalizer for electric vehicle battery system , 2013, Proceedings of the 32nd Chinese Control Conference.

[18]  M. Ortuzar,et al.  Voltage source active power filter, based on multi-stage converter and ultracapacitor dc-link , 2003, IECON'03. 29th Annual Conference of the IEEE Industrial Electronics Society (IEEE Cat. No.03CH37468).

[19]  Philippe Delarue,et al.  Energy Storage System With Supercapacitor for an Innovative Subway , 2010, IEEE Transactions on Industrial Electronics.

[20]  Kostas Kalaitzakis,et al.  Designing a new generalized battery management system , 2003, IEEE Trans. Ind. Electron..

[21]  A. Emadi,et al.  A New Battery/UltraCapacitor Hybrid Energy Storage System for Electric, Hybrid, and Plug-In Hybrid Electric Vehicles , 2012, IEEE Transactions on Power Electronics.

[22]  Wenxiang Chen,et al.  Charge Equalization Using Multiple Winding Magnetic Model for Lithium-ion Battery String , 2010, 2010 Asia-Pacific Power and Energy Engineering Conference.

[23]  Philippe Delarue,et al.  A Three-Terminal Ultracapacitor-Based Energy Storage and PFC Device for Regenerative Controlled Electric Drives , 2012, IEEE Transactions on Industrial Electronics.

[24]  Duong Tran,et al.  Composite Energy Storage System Involving Battery and Ultracapacitor With Dynamic Energy Management in Microgrid Applications , 2011, IEEE Transactions on Power Electronics.

[25]  María Isabel Milanés-Montero,et al.  Active power injection control of a photovoltaic system through ultracapacitor storage , 2013, IECON 2013 - 39th Annual Conference of the IEEE Industrial Electronics Society.

[26]  Gun-Woo Moon,et al.  Single-Magnetic Cell-to-Cell Charge Equalization Converter With Reduced Number of Transformer Windings , 2012, IEEE Transactions on Power Electronics.