Effects of the content of silane coupling agent KH‐560 on the properties of LLDPE/magnesium hydroxide composites

Based on traditional idea of molecular coupling effect, surface modifiers were helpful to improve the performances of inorganic/organic composites. However, it was also widely accepted that the content of surface modifier should be controlled in a suitable range, and more or less modifiers could not reach to optimal properties. The intrinsic reason for this phenomenon was not clear until now. In this article, the influences of the content of surface modifier: silane coupling agent KH-560, on the final performances of linear low-density polyethylene (LLDPE)/magnesium hydroxide (MH) composites, have been studied. The performance tests of LLDPE/MH composites, including mechanical properties measurements, thermal oxidative stability analysis, and surface morphology observation, all confirmed that there was an optimal content range of surface modifier. However, further morphology investigation of the modified MH by particle size and particle size distribution analyzer showed that, the particle size and particle size distribution of MH both increased as the content of KH-560 increased. ATR-FTIR analysis proved that silane grafting was achieved on the MH particle surface, which not only improved the compatibility between MH and LLDPE for molecular coupling effect, but also caused bigger particle size and wider particle size distribution, which were disadvantageous to improve the performances of the composites. The two opposite effects of the surface modifiers mentioned above affected the final performances of the composites. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010

[1]  M. Tian,et al.  Stearic acid surface modifying Mg(OH)2: Mechanism and its effect on properties of ethylene vinyl acetate/Mg(OH)2 composites , 2008 .

[2]  Jinghui Wang,et al.  Effect of silane KH‐550 to polypropylene/brucite composite , 2008 .

[3]  S. Levchik,et al.  Flame Retardants in Commercial Use or Development for Polyolefins , 2008 .

[4]  Ling Zhang,et al.  Aluminum hydroxide filled ethylene vinyl acetate (EVA) composites: effect of the interfacial compatibilizer and the particle size , 2007 .

[5]  R. Shanks,et al.  Structural and thermal interpretation of the synergy and interactions between the fire retardants magnesium hydroxide and zinc borate , 2007 .

[6]  Shaoyun Guo,et al.  Structure and properties of polypropylene composites filled with magnesium hydroxide , 2006 .

[7]  Li Liu,et al.  Effect of particle size on flame retardancy of Mg(OH)2‐filled ethylene vinyl acetate copolymer composites , 2006 .

[8]  M. M. C. Forte,et al.  Macromolecular coupling agents for flame retardant materials , 2006 .

[9]  W. Fan,et al.  Effects of Surface Modifiers on Mechanical and Rheological Properties of Halogen-Free Flame Retarded Polyethylene Composites , 2006 .

[10]  J. Seppälä,et al.  Compatibilization of PP/elastomer/microsilica composites with functionalized polyolefins: Effect on microstructure and mechanical properties , 2005 .

[11]  Rui Yang,et al.  Characterization of surface interaction of inorganic fillers with silane coupling agents , 2003 .

[12]  Yuan Hu,et al.  Thermal degradation of flame‐retarded polyethylene/magnesium hydroxide/poly(ethylene‐co‐propylene) elastomer composites , 2003 .

[13]  C. Liauw,et al.  Interfacial Modification of Polystyrene‐block‐polybutadiene‐block‐polystyrene/Magnesium Hydroxide Composites, 1 , 2003 .

[14]  Sangcheol Kim Flame retardancy and smoke suppression of magnesium hydroxide filled polyethylene , 2003 .

[15]  W. Fan,et al.  Effects of PE-g-DBM as a compatiblizer on mechanical properties and crystallization behaviors of magnesium hydroxide-based LLDPE blends , 2002 .

[16]  W. Fan,et al.  Combustion characteristics of halogen-free flame-retarded polyethylene containing magnesium hydroxide and some synergists , 2001 .

[17]  P. Hornsby Fire retardant fillers for polymers , 2001 .

[18]  P. Georlette 8 – Applications of halogen flame retardants , 2001 .

[19]  C. Liauw,et al.  Influence of surface modification of magnesium hydroxide on the processing and mechanical properties of composites of magnesium hydroxide and an ethylene vinyl acetate copolymer , 1997 .

[20]  P. Hornsby,et al.  Flame retardant effects of magnesium hydroxide , 1996 .