Optimization and efficiency analysis of polygeneration system with coke-oven gas and coal gasified gas by Aspen Plus

Abstract Polygeneration system for chemical and power has been regarded as one of promising technologies to use fossil fuel more efficiently and cleanly. A new optimization method for polygeneration system integration has been proposed in this paper. Element utilization and energy utilization were presented as objective functions simultaneously, parameter variations and technology conditions were performed to investigate the influence of each unit specific operation conditions on the performance of the system by Aspen Plus 2006. The treatment of multi-objective values selection is discussed as well. The new optimization method proves to be effective to solve multi-objective optimization problems. It not only shows technologies and operating conditions needed to be improved obviously but also provides detailed changes of each unit performance during optimization process. With 62.3% energy efficiency, 64.8% element conversion efficiency and 56.6% CO 2  + CH 4 conversion efficiency, the optimized system shows a better performance in considering of the thermodynamic characteristics, element conversion and environment. And CH 4 /CO 2 reforming process is found to be the key to element conversion and greenhouse gas emissions reduction.

[1]  Hongguang Jin,et al.  Energy integration of acetylene and power polygeneration by flowrate-exergy diagram , 2009 .

[2]  D. Chadwick,et al.  Kinetics and modelling of dimethyl ether synthesis from synthesis gas , 1999 .

[3]  Hui Hong,et al.  Analysis of a feasible polygeneration system for power and methanol production taking natural gas and biomass as materials , 2010 .

[4]  Erik Hansen,et al.  Experience with the Use of Substance Flow Analysis in Denmark , 2002 .

[5]  Sangwon Suh,et al.  Theory of materials and energy flow analysis in ecology and economics , 2005 .

[6]  Minghua Wang,et al.  Energy savings by co-production: A methanol/electricity case study , 2010 .

[7]  Hongguang Jin,et al.  A novel polygeneration system integrating the acetylene production process and fuel cell , 2007 .

[8]  Hongguang Jin,et al.  Study on a multifunctional energy system producing coking heat, methanol and electricity , 2010 .

[9]  Bin Chen,et al.  Proposal of a natural gas-based polygeneration system for power and methanol production , 2008 .

[10]  Hartmut Spliethoff,et al.  Modelling of an IGCC plant with carbon capture for 2020 , 2010 .

[11]  Yourun Li,et al.  Study on co-feed and co-production system based on coal and natural gas for producing DME and electricity , 2008 .

[12]  F. Calise Design of a hybrid polygeneration system with solar collectors and a Solid Oxide Fuel Cell: Dynamic , 2011 .

[13]  Wing Tsang,et al.  Chemical Kinetic Data Base for Combustion Chemistry. Part I. Methane and Related Compounds , 1986 .

[14]  Antonio Valero,et al.  Exergy analysis as a tool for the integration of very complex energy systems: The case of carbonation/calcination CO2 systems in existing coal power plants , 2010 .

[15]  Li Zheng,et al.  Polygeneration energy system based on coal gasification , 2003 .

[16]  Birol Kılkış,et al.  Exergy based performance analysis of high efficiency poly-generation systems for sustainable buildin , 2011 .

[17]  J. Levec,et al.  Intrinsic and global reaction rate of methanol dehydration over .gamma.-alumina pellets , 1992 .

[18]  Dieter Boer,et al.  Integrated gasification combined cycle (IGCC) process simulation and optimization , 2010, Comput. Chem. Eng..

[19]  Unni Olsbye,et al.  Kinetic and Reaction Engineering Studies of Dry Reforming of Methane over a Ni/La/Al2O3 Catalyst , 1997 .

[20]  H. Kooi,et al.  Exergy analysis with a flowsheeting simulator—I. Theory; calculating exergies of material streams , 1996 .

[21]  Judith Gurney BP Statistical Review of World Energy , 1985 .

[22]  Ligang Zheng,et al.  ASPEN simulation of cogeneration plants , 2003 .

[23]  Eize Stamhuis,et al.  Kinetics of the three phase methanol synthesis , 1988 .

[24]  Hongguang Jin,et al.  Exergy analysis of coal-based polygeneration system for power and chemical production , 2004 .

[25]  Calin-Cristian Cormos,et al.  Mathematical modeling and simulation of gasification processes with Carbon Capture and Storage (CCS) for energy vectors poly-generation , 2010 .

[26]  Li Zheng,et al.  Case-study of a coal gasification-based energy supply system for China , 2003 .

[27]  Hu Lin,et al.  Economic analysis of coal-based polygeneration system for methanol and power production , 2010 .

[28]  R. Heijungs,et al.  Material flows and economic models: an analytical comparison of SFA, LCA and partial equilibrium models , 2000 .

[29]  Wei Zhao,et al.  Coal chemical industry and its sustainable development in China , 2010 .

[30]  Claudia R. Binder,et al.  From material flow analysis to material flow management Part I: social sciences modeling approaches coupled to MFA , 2007 .

[31]  Hongguang Jin,et al.  Prospect options of CO2 capture technology suitable for China , 2010 .

[32]  Patrick E. Phelan,et al.  Energy and exergy utilizations of the U.S. manufacturing sector , 2010 .