High step-up resonant push-pull converter with high efficiency

A high-efficient current-fed push-pull converter is proposed for high output voltage applications supplied by low-voltage and high-current sources such as fuel cells and solar cells. The proposed converter conserves inherent advantages of a conventional current-fed push-pull converter such as low input current stress and high-voltage conversion ratio. The converter employs a voltage-doubler rectifier in order to remove the reverse-recovery problem of the output rectifying diodes and to provide much higher voltage conversion ratio. Additionally, by allowing the duty ratio < 0.5, the converter operates in wider input voltage range, and the ripple current of a boost inductor is reduced, compared with the conventional one. Moreover, as the duty ratio approaches 0.5, the ripple of the inductor current moves in close to zero. The operation of the proposed converter is analysed and experimental results obtained from a prototype verify the analysis. The prototype was implemented for an application requiring a 1.5 kW output power, input voltage range varying from 35 to 60 V, and 350 V output voltage. Experiment results show that minimum efficiency at full load is about 95.5%.

[1]  Tore Undeland,et al.  Power Electronics: Converters, Applications and Design , 1989 .

[2]  Fred C. Lee,et al.  Utilization of an active-clamp circuit to achieve soft switching in flyback converters , 1994, Proceedings of 1994 Power Electronics Specialist Conference - PESC'94.

[3]  I. Barbi,et al.  A ZVS clamping mode-current-fed push-pull DC-DC converter , 1998, IEEE International Symposium on Industrial Electronics. Proceedings. ISIE'98 (Cat. No.98TH8357).

[4]  Fred C. Lee,et al.  High-efficiency, high step-up DC-DC converters , 2003 .

[5]  Fred C. Lee,et al.  New start-up schemes for isolated full-bridge boost converters , 2003 .

[6]  Slobodan Cuk,et al.  A three-switch high-voltage converter , 1999 .

[7]  Abraham Pressman,et al.  Switching Power Supply Design , 1997 .

[8]  Ivo Barbi,et al.  A new flyback-current-fed push-pull DC-DC converter , 1999 .

[9]  Peng Xu,et al.  A simple and effective method to alleviate the rectifier reverse-recovery problem in continuous-current-mode boost converters , 2001 .

[10]  D.S.L. Simonetti,et al.  An isolated DC-DC boost converter using two cascade control loops , 1997, ISIE '97 Proceeding of the IEEE International Symposium on Industrial Electronics.

[11]  Rong-Jong Wai,et al.  Voltage-clamped forward quasi-resonant converter with soft switching and reduced switch stress , 2005 .

[12]  Yoon-Ho Kim,et al.  A new active clamping zero-voltage switching PWM current-fed half-bridge converter , 2005 .

[13]  Fred C. Lee,et al.  High-frequency quasi-resonant converter technologies , 1988, Proc. IEEE.

[14]  Ka Wai Eric Cheng,et al.  Design and analysis of switched-capacitor-based step-up resonant converters , 2005, IEEE Transactions on Circuits and Systems I: Regular Papers.