Modelling, and characterization of 3D printed cellular structures

Abstract A procedure for characterizing the deformation process of a regular cellular structure under static loading conditions is presented. Three different topologies with similar relative densities were designed and fabricated by fused deposition modelling of ABSplus material. In the first stage, the material properties of the samples were evaluated and numerically correlated with experimental data. Experimental compression tests were performed on a universal strength machine. The comparison of the results of experiments and finite element analyses indicated acceptable similarity in terms of deformation, failure and force characteristics. Additionally, a mesh sensitivity study was performed, and the influence of the mesh on the obtained results was assessed. Finally, different types of elements for the discrete models of cellular structures were investigated. Two different approaches were considered for studying the energy-absorption properties of the cellular structures: with and without implementation of the erosion criterion for simulating material failure.

[1]  Paweł Baranowski,et al.  Numerical study of selected military vehicle chassis subjected to blast loading in terms of tire strength improving , 2015 .

[2]  Hualin Fan,et al.  In-plane compression behavior and energy absorption of hierarchical triangular lattice structures , 2016 .

[3]  Weidong Song,et al.  Additively-manufactured functionally graded Ti-6Al-4V lattice structures with high strength under static and dynamic loading: Experiments , 2018 .

[4]  H. Nayeb-Hashemi,et al.  Dynamic crushing and energy absorption of regular, irregular and functionally graded cellular structures , 2011 .

[5]  Maryam Eidini Zigzag-base folded sheet cellular mechanical metamaterials , 2015 .

[6]  Hamid Nayeb-Hashemi,et al.  Mechanical properties of open-cell rhombic dodecahedron cellular structures , 2012 .

[7]  T. Aizawa,et al.  Compressive Deformation Simulation of Regularly Cell-Structured Materials with Various Column Connectivity , 2005 .

[8]  Kah Fai Leong,et al.  Compressive properties of functionally graded lattice structures manufactured by selective laser melting , 2017 .

[9]  R. Gieleta,et al.  Experimental study of hybrid soft ballistic structures , 2016 .

[10]  C. Seepersad,et al.  Negative stiffness honeycombs for recoverable shock isolation , 2015 .

[11]  Ahmed Hussein,et al.  Evaluations of cellular lattice structures manufactured using selective laser melting , 2012 .

[12]  A. Tyas,et al.  Energy absorption in lattice structures in dynamics: Nonlinear FE simulations , 2017 .

[13]  Yongle Sun,et al.  Dynamic compressive behaviour of cellular materials: A review of phenomenon, mechanism and modelling , 2018 .

[14]  J. Małachowski,et al.  Numerical and experimental testing of vehicle tyre under impulse loading conditions , 2016 .

[15]  Ben Wang,et al.  Designable dual-material auxetic metamaterials using three-dimensional printing , 2015 .

[16]  Tadeusz Niezgoda,et al.  Protection of Occupants Military Vehicles Against Mine Threats and Improvised Explosive Devices (IED) / Ochrona Załogi Pojazdu Wojskowego Przed Wybuchem Min i Improwizowanych Urządzeń Wybuchowych (IED) , 2015 .

[17]  Mohsen Badrossamay,et al.  Numerical investigation on mechanical properties of cellular lattice structures fabricated by fused deposition modeling , 2014 .

[18]  Łukasz Mazurkiewicz,et al.  Optimization of protective panel for critical supporting elements , 2015 .

[19]  Wei-Hsin Liao,et al.  Large deformations of soft metamaterials fabricated by 3D printing , 2017 .

[20]  M. Nikzad,et al.  In-plane energy absorption evaluation of 3D printed polymeric honeycombs , 2017 .

[21]  Lingling Hu,et al.  Bilinear elastic characteristic of enhanced auxetic honeycombs , 2017 .

[22]  J. Hurtado,et al.  Characterization and Modeling of Non-Linear Behavior of Plastics , 2006 .

[23]  M. Ashby,et al.  The topological design of multifunctional cellular metals , 2001 .

[24]  Tomasz Durejko,et al.  Thin wall tubes with Fe3Al/SS316L graded structure obtained by using laser engineered net shaping technology , 2014 .

[25]  Jim Papadopoulos,et al.  Buckling of regular, chiral and hierarchical honeycombs under a general macroscopic stress state , 2014, Proceedings of the Royal Society A: Mathematical, Physical and Engineering Sciences.

[26]  N. Mankame,et al.  Programmable materials based on periodic cellular solids. Part I: Experiments , 2016 .

[27]  P. Różyło,et al.  A model of low-velocity impact damage of composite plates subjected to Compression-After-Impact (CAI) testing , 2017 .

[28]  Guoxing Lu,et al.  Experimental investigation of the mechanical behavior of aluminum honeycombs under quasi-static and dynamic indentation , 2015 .

[29]  J. Grotowski,et al.  High specific strength and stiffness structures produced using selective laser melting , 2014 .

[30]  Richard S. Trask,et al.  3D printed elastic honeycombs with graded density for tailorable energy absorption , 2016, SPIE Smart Structures and Materials + Nondestructive Evaluation and Health Monitoring.

[31]  Sia Nemat-Nasser,et al.  Experimental investigation of energy-absorption characteristics of components of sandwich structures , 2007 .

[32]  Regular, low density cellular structures - rapid prototyping, numerical simulation, mechanical testing , 2004 .

[33]  W. Paepegem,et al.  Numerical prediction of the printable density range of lattice structures for additive manufacturing , 2017 .

[34]  Tongxi Yu,et al.  Dynamic crushing strength of hexagonal honeycombs , 2010 .

[35]  Hans Jürgen Maier,et al.  Additively manufactured cellular structures: Impact of microstructure and local strains on the monotonic and cyclic behavior under uniaxial and bending load , 2013 .

[36]  Michael F. Ashby,et al.  The mechanical properties of cellular solids , 1983 .

[37]  A. Hamouda,et al.  Impact resistance and energy absorption of regular and functionally graded hexagonal honeycombs with cell wall material strain hardening , 2014 .

[38]  Nicola Contuzzi,et al.  Manufacturing and Characterization of Ti6Al4V Lattice Components Manufactured by Selective Laser Melting , 2014, Materials.

[39]  Peter Theobald,et al.  Energy absorption characteristics of additively manufactured TPE cellular structures , 2015 .

[40]  M. H. Luxner,et al.  Numerical simulations of 3D open cell structures - influence of structural irregularities on elasto-plasticity and deformation localization , 2007 .

[41]  Lingling Hu,et al.  A novel auxetic honeycomb with enhanced in-plane stiffness and buckling strength , 2017 .

[42]  R. Lakes,et al.  Properties of a chiral honeycomb with a poisson's ratio of — 1 , 1997 .

[43]  Marian Klasztorny,et al.  NUMERICAL MODELLING, SIMULATION AND VALIDATION OF THE SPS AND PS SYSTEMS UNDER 6 KG TNT BLAST SHOCK WAVE , 2012 .

[44]  Xin-chun Zhang,et al.  Dynamic crushing behavior and energy absorption of honeycombs with density gradient , 2014 .

[45]  Stefan Hengsbach,et al.  High-strength cellular ceramic composites with 3D microarchitecture , 2014, Proceedings of the National Academy of Sciences.

[46]  Huanyu Cheng,et al.  A nonlinear mechanics model of bio-inspired hierarchical lattice materials consisting of horseshoe microstructures. , 2016, Journal of the mechanics and physics of solids.

[47]  J. Pach,et al.  Experimental and Numerical Studies on Ballistic Laminates on the Polyethylene and Polypropylene Matrix , 2019 .

[48]  Martin Leary,et al.  Selective laser melting (SLM) of AlSi12Mg lattice structures , 2016 .

[49]  Liang Hao,et al.  Advanced lightweight 316L stainless steel cellular lattice structures fabricated via selective laser melting , 2014 .

[50]  Edward J. Garboczi,et al.  Elastic properties of model random three-dimensional open-cell solids , 2002 .

[51]  Paweł Baranowski,et al.  A child seat numerical model validation in the static and dynamic work conditions , 2015 .

[52]  Wai Yee Yeong,et al.  Shape recovery effect of 3D printed polymeric honeycomb , 2015 .

[53]  Numerical and experimental research on polyisocyanurate foam , 2012 .

[54]  O. Hopperstad,et al.  Validation of constitutive models applicable to aluminium foams , 2002 .

[55]  Yi Min Xie,et al.  Optimal design of periodic structures using evolutionary topology optimization , 2008 .