Low-cost and Small-sample Fault Diagnosis for 3D Printers Based on Echo State Networks

With the 3D printing rapidly expanding into various fields, 3D printers, as the equipment, should adopt a low-cost and small-sample fault diagnosis methods. A fault diagnosis method based on echo state networks (ESN) for 3D printers is proposed in this paper. A low-cost attitude sensor installed on the 3D printer is employed to collect raw fault data. Subsequently, feature extraction is carried out on the raw fault data. Using these features, ESN, as a shallow learning network, is modeled to diagnose faults of 3D printers. Experimental results show that the fault diagnosis method based on ESN still effective for 3D printers in low-cost and small-sample, which can make the fault recognition accuracy of 3D printer reach to 97.26%. Furthermore, contrast results indicated that the fault diagnosis accuracy of ESN is higher and most stable when compare with support vector machine (SVM), locality preserving projection support vector machine (LPPSVM) and principal component analysis support vector machine (PCASVM).

[1]  Huaguang Zhang,et al.  Echo State Networks Based Data-Driven Adaptive Fault Tolerant Control With Its Application to Electromechanical System , 2018, IEEE/ASME Transactions on Mechatronics.

[2]  Herbert Jaeger,et al.  The''echo state''approach to analysing and training recurrent neural networks , 2001 .

[3]  A. Bandyopadhyay,et al.  Additive manufacturing: scientific and technological challenges, market uptake and opportunities , 2017 .

[4]  Diego Cabrera,et al.  Fault Diagnosis for Rotating Machinery Using Vibration Measurement Deep Statistical Feature Learning , 2016, Sensors.

[5]  Diego Cabrera,et al.  Echo state network and variational autoencoder for efficient one-class learning on dynamical systems , 2018, J. Intell. Fuzzy Syst..

[6]  Jianwen Guo,et al.  Fault Diagnosis of Delta 3D Printers Using Transfer Support Vector Machine With Attitude Signals , 2019, IEEE Access.

[7]  Jianyu Long,et al.  Dynamic condition monitoring for 3D printers by using error fusion of multiple sparse auto-encoders , 2019, Comput. Ind..

[8]  Diego Cabrera,et al.  Automatic feature extraction of time-series applied to fault severity assessment of helical gearbox in stationary and non-stationary speed operation , 2017, Appl. Soft Comput..

[9]  Enrico Zio,et al.  Fuzzy Classification With Restricted Boltzman Machines and Echo-State Networks for Predicting Potential Railway Door System Failures , 2015, IEEE Transactions on Reliability.

[10]  Björn Falk,et al.  Cost, sustainability and surface roughness quality - A comprehensive analysis of products made with personal 3D printers , 2017 .

[11]  Chuan Li,et al.  Improving forecasting accuracy of daily enterprise electricity consumption using a random forest based on ensemble empirical mode decomposition , 2018, Energy.

[12]  Geok Soon Hong,et al.  Nozzle condition monitoring in 3D printing , 2018, Robotics and Computer-Integrated Manufacturing.

[13]  Zhijun Yang,et al.  Intelligent Fault Diagnosis of Delta 3D Printers Using Attitude Sensors Based on Support Vector Machines , 2018, Sensors.