Iron loss eveluation of filter inductor used in PWM inverters

This paper presents two methods of loss characterization of filter inductors used in PWM inverters of those developed by the authors, and verifies the results on both methods. The one is a loss-map-method, and the other is an ILA (Inductor Loss Analyzer)-method. The former method is useful for calculating the iron loss in the designing process of the converters, and the latter is useful for measuring the iron loss in a practical setup. By applying both methods, more accurate design and efficient verification will be available in designing high-power converters. Firstly, principles of two methods are briefly described. Next, comparison of both measurement results is made. The measured results were compared also with the one on a high precision power meter, and verified the accuracy of the ILA method. In some conditions, deviation between the loss-map method and the ILA method is observed, and proposed a method to improve the accuracy of loss calculation. An equation to describe frequency dependency of the iron loss with which the loss map method can be combined is also proposed.

[1]  Harry A. Owen,et al.  High-frequency measurement techniques for magnetic cores , 1985, 1985 IEEE Power Electronics Specialists Conference.

[2]  J. W. Kolar,et al.  Loss modeling of inductive components employed in power electronic systems , 2011, 8th International Conference on Power Electronics - ECCE Asia.

[3]  Yim-Shu Lee,et al.  Simple approximations of the DC flux influence on the core loss power electronic ferrites and their use in design of magnetic components , 1997, IEEE Trans. Ind. Electron..

[4]  P. Ferraris,et al.  About the possibility of defining a standard method for iron loss measurement in soft magnetic materials with inverter supply , 1996, IAS '96. Conference Record of the 1996 IEEE Industry Applications Conference Thirty-First IAS Annual Meeting.

[5]  A. Brockmeyer Experimental evaluation of the influence of DC-premagnetization on the properties of power electronic ferrites , 1996, Proceedings of Applied Power Electronics Conference. APEC '96.

[6]  R. Kaczmarek,et al.  A general formula for prediction of iron losses under nonsinusoidal voltage waveform , 1995 .

[7]  Toshihisa Shimizu,et al.  A Practical Iron Loss Calculation for AC Filter Inductors Used in PWM Inverters , 2009, IEEE Transactions on Industrial Electronics.

[8]  T. Durbaum,et al.  Calculating core losses in transformers for arbitrary magnetizing currents a comparison of different approaches , 1996, PESC Record. 27th Annual IEEE Power Electronics Specialists Conference.

[9]  J. Kolar,et al.  Core losses under DC bias condition based on Steinmetz parameters , 2010, The 2010 International Power Electronics Conference - ECCE ASIA -.

[10]  Keiji Wada,et al.  Mitigation of inductor loss based on minor-loop hysteresis characteristics , 2003, The 25th International Telecommunications Energy Conference, 2003. INTELEC '03..

[11]  J.W. Kolar,et al.  Impact of Power Density Maximization on Efficiency of DC–DC Converter Systems , 2009, IEEE Transactions on Power Electronics.

[12]  K. Takao,et al.  An effective design method for high power density converters , 2008, 2008 13th International Power Electronics and Motion Control Conference.

[13]  N. Sadowski,et al.  Analysis of Magnetic Hysteresis Loops under Sinusoidal and PWM Voltage Waveforms , 2005, 2005 IEEE 36th Power Electronics Specialists Conference.

[14]  Michele Pastorelli,et al.  ABOUT THE POSSIBILITY OF DEFINING A STANDARD METHOD FOR IRON LOSS MEASUREMENT IN SOFT MAGNETIC MATERIALS WITH INVERTER SUPPLY , 1996 .

[15]  Francesco Profumo,et al.  About The Effects Of Different Modulation Index On The Iron Losses In Soft Magnetic Materials Supplied By Pwm Inverter , 1993 .

[16]  T. Shimizu,et al.  Evaluation of the iron loss of an inductor based on dynamic minor characteristics , 2007, 2007 European Conference on Power Electronics and Applications.

[17]  S. Iyasu,et al.  A novel iron loss calculation method on power converters based on dynamic minor loop , 2005, 2005 European Conference on Power Electronics and Applications.

[18]  H. Ishii,et al.  Dynamic iron loss measurement method for an AC filter inductor on a PWM inverter , 2007, 2007 European Conference on Power Electronics and Applications.

[19]  Toshihisa Shimizu,et al.  Iron loss evaluation of AC filter inductor core in a PWM inverter , 2009, 2009 13th European Conference on Power Electronics and Applications.

[20]  N. Tutkun,et al.  Investigation Of Power Loss In Wound Toroidal Cores Under PWM Excitation. , 1997, 1997 IEEE International Magnetics Conference (INTERMAG'97).

[21]  Michele Pastorelli,et al.  Influence of modulation techniques on iron losses with single phase DC/AC converters , 1996 .

[22]  Chas.P. Steinmetz,et al.  On the law of hysteresis , 1984, Proceedings of the IEEE.