Laser peening and shot peening effects on fatigue life and surface roughness of friction stir welded 7075-T7351 aluminum

The effects of laser peening, shot peening, and a combination of both on the fatigue life of Friction Stir Welds (FSW) was investigated. The fatigue samples consisted of dog bone specimens and the loading was applied in a direction perpendicular to the weld direction. Several laser peening (LP) conditions with different intensities, durations, and peening orders were tested in order to obtain the optimum peening parameters. The surface roughness resulting from various peening techniques was assessed and characterized. The results indicate a significant increase in fatigue life using LP compared to shot peening when tested on their native welded specimens.

[1]  S. J. Maddox,et al.  Review of fatigue assessment procedures for welded aluminium structures , 2003 .

[2]  Rajiv S. Mishra,et al.  Friction Stir Welding and Processing , 2007 .

[3]  William D. Lockwood,et al.  Mechanical response of friction stir welded AA2024: experiment and modeling , 2002 .

[4]  Phil E. Irving,et al.  The role of residual stress and heat affected zone properties on fatigue crack propagation in friction stir welded 2024-T351 aluminium joints , 2003 .

[5]  A. O. Kluken,et al.  Fatigue properties of as-welded AA6005 and AA6082 aluminium alloys in T1 and T5 temper condition , 1996 .

[6]  P. S. Song,et al.  Crack closure and crack growth behaviour in shot peened fatigued specimen , 1999 .

[7]  G. Biallas,et al.  Monotonic and Cyclic Strength of Friction Stir Welded Aluminium Joints , 2000 .

[8]  M. N. James,et al.  Weld tool travel speed effects on fatigue life of friction stir welds in 5083 aluminium , 2003 .

[9]  J. Ocaña,et al.  Effect of laser shock processing on fatigue crack growth and fracture toughness of 6061-T6 aluminum alloy , 2004 .

[10]  Yung-Chiun Her,et al.  Laser shock peening on fatigue behavior of 2024-T3 Al alloy with fastener holes and stopholes , 2001 .

[11]  Y. Mai,et al.  Laser shock processing and its effects on microstructure and properties of metal alloys: a review , 2002 .

[12]  Mats Ericsson,et al.  Influence of welding speed on the fatigue of friction stir welds, and comparison with MIG and TIG , 2003 .

[13]  C. Donne,et al.  Fatigue and Fracture Performance of Friction Stir Welded 2024-T3 Joints , 1998 .

[14]  Ichiro Okura,et al.  FATIGUE BEHAVIOR OF ALUMINUM DECK FABRICATED BY FRICTION STIR WELDING , 2002 .

[15]  Patrice Peyre,et al.  Effect of controlled shot peening and laser shock peening on the fatigue performance of 2024-T351 aluminum alloy , 2003 .

[16]  A. Kobayashi,et al.  Effect of shot peening on fatigue crack growth in 7075-T7351 , 2005 .

[17]  K. Sadananda,et al.  Residual stress effects on near-threshold fatigue crack growth in friction stir welds in aerospace alloys , 2003 .

[18]  R. Fabbro,et al.  Laser shock processing of aluminium alloys. Application to high cycle fatigue behaviour , 1996 .

[19]  Jenn‐Ming Yang,et al.  Laser shock peening on fatigue crack growth behaviour of aluminium alloy , 2004 .

[20]  H. Kroninger,et al.  R-curve behaviour of friction stir welds in aluminium-lithium alloy 2195 , 2002 .

[21]  M. Prime Cross-sectional mapping of residual stresses by measuring the surface contour after a cut , 2001 .

[22]  Laurent Berthe,et al.  FEM simulation of residual stresses induced by laser Peening , 2003 .

[23]  C. Dalle Donne,et al.  Investigations on Residual Stresses in Friction Stir Welds , 2001 .

[24]  C. Dalle Donne,et al.  Effects of Weld Imperfections and Residual Stresses on the Fatigue Crack Propagation in Friction Stir Welded Joints , 2000 .

[25]  T. Dickerson,et al.  Fatigue of friction stir welds in aluminium alloys that contain root flaws , 2003 .

[26]  E. Macherauch,et al.  Residual stress relaxation in an AISI 4140 steel due to quasistatic and cyclic loading at higher temperatures , 1998 .

[27]  W. M. Thomas,et al.  Friction Stir Butt Welding , 1991 .

[28]  G. A. Webster,et al.  Residual stress distributions and their influence on fatigue lifetimes , 2001 .

[29]  M. W. Mahoney,et al.  Properties of friction-stir-welded 7075 T651 aluminum , 1998 .

[30]  R. Mishraa,et al.  Friction Stir Welding And Processing , 2005 .

[31]  Michael A. Sutton,et al.  A Study of Residual Stresses and Microstructure in 2024-T3 Aluminum Friction Stir Butt Welds , 2002 .

[32]  Kumar V. Jata,et al.  Friction-stir welding effects on microstructure and fatigue of aluminum alloy 7050-T7451 , 2000 .

[33]  Brad Lee Boyce,et al.  The residual stress state due to a spherical hard-body impact , 2001 .

[34]  Gary R. Halford,et al.  Investigation of residual stress relaxation under cyclic load , 2001 .