Sub-100 °C a-Si:H thin-film transistors on plastic substrates with silicon nitride gate dielectrics

Fabrication on thin-film transistors (TFTs) on flexible plastic substrates for large-area imagers and displays has been made possible by lowering the deposition temperatures, which reduces the thermal deformation of plastic substrates, greatly facilitating substrate preparation and device patterning. Furthermore, at extremely low deposition temperatures, much wider variety of low-cost substrates, plastics or otherwise, are available for use. In this article, we report on a‐Si:H TFTs fabricated at 75°C on glass and plastic substrates. The TFTs were fabricated using inverted–staggered topology, in a full wet etch process. The TFT structures consisted of 140nm of sputtered Mo for gate, 380nm of plasma-enhanced chemical vapor deposition (PECVD) a‐SiNx:H gate dielectric optimized for 75°C, 50nm of PECVD a‐Si:H channel material, 50nm of PECVD n+ a‐Si:H for source∕drain contacts, and sputtered Al for contact metallization. Current–voltage characteristics were measured, and relevant transistor parameters were cal...