A numerical model of the reacting multiphase flow in a pulp digester

Abstract This paper summarises the development, implementation and typical results from a new full-scale three-dimensional numerical model of the multiphase chemically reacting flow in a continuous digester. The model is based on continuity and momentum equations for wood chips and free liquid. A new sub-model describing the tangential stresses for the solid phase has been developed and incorporated into the digester model. The solution procedure that takes into account the high inter-phase friction terms and the high values of the solid pressure has been introduced. In order to illustrate the model’s performance, simulations have been carried on for the industrial digester. The results are in quantitative agreement with available field measurements and in qualitative agreement with operating personnel observations. The model utilises curvilinear body fitted coordinates and can be used to simulate the operation of various pulp digesters or any other chemical reactors working in a similar regime.