Cereal-based biorefinery development: utilisation of wheat milling by-products for the production of succinic acid.

A novel wheat-based bioprocess for the production of a nutrient-complete feedstock for the fermentative succinic acid production by Actinobacillus succinogenes has been developed. Wheat was fractionated into bran, middlings and flour. The bran fraction, which would normally be a waste product of the wheat milling industry, was used as the sole medium in two solid-state fermentations (SSF) of Aspergillus awamori and Aspergillus oryzae that produce enzyme complexes rich in amylolytic and proteolytic enzymes, respectively. The resulting fermentation solids were then used as crude enzyme sources, by adding directly to an aqueous suspension of milled bran and middlings fractions (wheat flour milling by-products) to generate a hydrolysate containing over 95g/L glucose, 25g/L maltose and 300mg/L free amino nitrogen (FAN). This hydrolysate was then used as the sole medium for A. succinogenes fermentations, which led to the production of 50.6g/L succinic acid. Supplementation of the medium with yeast extract did not significantly improve succinic acid production though increasing the inoculum concentration to 20% did result in the production of 62.1g/L succinic acid. Results indicated that A. succinogenes cells were able to utilise glucose and maltose in the wheat hydrolysate for cell growth and succinic acid production. The proposed process could be potentially integrated into a wheat-milling process to upgrade the wheat flour milling by-products (WFMB) into succinic acid, one of the future platform chemicals of a sustainable chemical industry.

[1]  Colin Webb,et al.  Development of a process for the production of nutrient supplements for fermentations based on fungal autolysis , 2005 .

[2]  Johnathan E. Holladay,et al.  Top Value Added Chemicals From Biomass. Volume 1 - Results of Screening for Potential Candidates From Sugars and Synthesis Gas , 2004 .

[3]  Mark Laser,et al.  Strategic Biorefinery Analysis: Review of Existing Biorefinery Examples; 24 January 2002 -- 1 July 2002 , 2005 .

[4]  L. Lynd,et al.  Biocommodity Engineering , 1999, Biotechnology progress.

[5]  Carol Potera,et al.  Making Succinate More Successful , 2005, Environmental health perspectives.

[6]  Alan A. DiSpirito,et al.  Evaluation of succinic acid continuous and repeat-batch biofilm fermentation by Actinobacillus succinogenes using plastic composite support bioreactors , 2004, Applied Microbiology and Biotechnology.

[7]  Colin Webb,et al.  Enzymatic hydrolysis of polysaccharides - Hydrolysis of starch by an enzyme complex from fermentation by Aspergillus awamori , 2001 .

[8]  A. Koutinas,et al.  The Application of a Generic Feedstock from Wheat for Microbial Fermentations , 2002, Biotechnology progress.

[9]  C. Webb,et al.  Cereal‐based biorefinery development: Integrated enzyme production for cereal flour hydrolysis , 2007, Biotechnology and bioengineering.

[10]  Y.‐H.P. Zhang Reviving the carbohydrate economy via multi-product lignocellulose biorefineries , 2008, Journal of Industrial Microbiology & Biotechnology.

[11]  Grant M. Campbell,et al.  Feasibility of co-producing arabinoxylans and ethanol in a wheat biorefinery: fractionation studies on UK wheats. , 2007 .

[12]  A. Koutinas,et al.  Evaluation of wheat as generic feedstock for chemical production , 2004 .

[13]  C. Webb,et al.  Protease production and conidiation by Aspergillus oryzae in flour fermentation , 2005 .

[14]  Colin Webb,et al.  Optimization and Cost Estimation of Novel Wheat Biorefining for Continuous Production of Fermentation Feedstock , 2007, Biotechnology progress.

[15]  Colin Webb,et al.  A whole crop biorefinery system: A closed system for the manufacture of non-food products from cereals. , 2006 .

[16]  D. Johnson,et al.  Strategic Biorefinery Analysis: Analysis of Biorefineries , 2005 .

[17]  Paul Finglas,et al.  Encyclopedia of food sciences and nutrition , 2003 .

[18]  Hugh J. Cornell,et al.  Wheat: Chemistry and Utilization , 1998 .

[19]  Colin Webb,et al.  Succinic acid production from wheat using a biorefining strategy , 2007, Applied Microbiology and Biotechnology.

[20]  J. Harland,et al.  Fermentative reduction of phytate in rye, white, and whole wheat breads. , 1980 .

[21]  J. Zeikus,et al.  Environmental and physiological factors affecting the succinate product ratio during carbohydrate fermentation by Actinobacillus sp. 130Z , 1997, Archives of Microbiology.

[22]  C. Webb,et al.  Development of a generic fermentation feedstock from whole wheat flour , 1997 .

[23]  Y. Ni,et al.  Strategies of pH control and glucose‐fed batch fermentation for production of succinic acid by Actinobacillus succinogenes CGMCC1593 , 2008 .

[24]  G. Campbell,et al.  Cereals: Novel Uses and Processes , 1997 .

[25]  Colin Webb,et al.  Substrate and product inhibition kinetics in succinic acid production by Actinobacillus succinogenes , 2008 .

[26]  A. Koutinas,et al.  Polyhydroxybutyrate production from a novel feedstock derived from a wheat-based biorefinery , 2007 .

[27]  Peter R. Shewry,et al.  Wheat: chemistry and technology. , 2009 .

[28]  P. Nigam,et al.  Enzyme and microbial systems involved in starch processing. , 1995 .

[29]  Lei-Lei Zhu,et al.  Economical succinic acid production from cane molasses by Actinobacillus succinogenes. , 2008, Bioresource technology.

[30]  Birgit Kamm,et al.  Biorefineries – Industrial Processes and Products , 2005 .

[31]  C. Du,et al.  A wheat biorefining strategy based on solid-state fermentation for fermentative production of succinic acid. , 2008, Bioresource technology.

[32]  W. M. Fogarty,et al.  Purification and properties of a thermophilic amyloglucosidase from Aspergillus niger , 1983, European journal of applied microbiology and biotechnology.

[33]  H. Chang,et al.  Development of chemically defined medium for Mannheimia succiniciproducens based on its genome sequence , 2008, Applied Microbiology and Biotechnology.