Probability density function of bubble size based reagent dosage predictive control for copper roughing flotation

Abstract As an effective measurement indicator of bubble stability, bubble size structure is believed to be closely related to flotation performance in copper roughing flotation. Moreover, reagent dosage has a very important influence on bubble size structure. In this paper, a novel reagent dosage predictive control method based on probability density function (PDF) of bubble size is proposed to implement the indices of roughing circuit. Firstly, the froth images captured in the copper roughing are segmented by using a two-pass watershed algorithm. In order to characterize bubble size structure with non-Gaussian feature, an entropy based B-spline estimator is hence investigated to depict the PDF of the bubble size. Since the weights of B-spline are interrelated and related to the reagent dosage, a multi-output least square support vector machine (MLS-SVM) is applied to depict a dynamic relationship between the weights and the reagent dosage. Finally, an entropy based optimization algorithm is proposed to determine reagent dosage in order to implement tracking control for the PDF of the output bubble size. Experimental results can show the effectiveness of the proposed method.

[1]  Lei Guo,et al.  Constrained PI Tracking Control for Output Probability Distributions Based on Two-Step Neural Networks , 2009, IEEE Transactions on Circuits and Systems I: Regular Papers.

[2]  J. F. Forbes,et al.  Control design for first-order processes: shaping the probability density of the process state , 2004 .

[3]  Kari Heiskanen,et al.  Bubble size distribution in laboratory scale flotation cells , 2005 .

[4]  Gordon Forbes,et al.  Texture and Bubble Size Measurements for Modelling Concentrate Grade in Flotation Froth Systems , 2007 .

[5]  Jani Kaartinen,et al.  Machine-vision-based control of zinc flotation—A case study , 2006 .

[6]  D. La Rosa,et al.  A correlation between Visiofroth(TM) measurements and the performance of a flotation cell , 2007 .

[7]  Hong Wang,et al.  Bounded Dynamic Stochastic Distributions Modelling and Control , 2000 .

[8]  V. N. Misra,et al.  Interpretation of interaction effects and optimization of reagent dosages for fine coal flotation , 2005 .

[9]  Weihua Gui,et al.  Flotation process fault detection using output PDF of bubble size distribution , 2012 .

[10]  John F. MacGregor,et al.  Flotation froth monitoring using multiresolutional multivariate image analysis , 2005 .

[11]  Chris Aldrich,et al.  The effect of mothers on bubble size distributions in flotation pulp phases and surface froths , 2000 .

[12]  Ping Zhang,et al.  A comparison study of basic data-driven fault diagnosis and process monitoring methods on the benchmark Tennessee Eastman process , 2012 .

[13]  Lin Li,et al.  Multi-output least-squares support vector regression machines , 2013, Pattern Recognit. Lett..

[14]  Silvia Serranti,et al.  Characterization of the flotation froth structure and color by machine vision (ChaCo) , 2000 .

[15]  Weixing Wang,et al.  Image analysis and computer vision for mineral froth , 2005, IEEE International Conference Mechatronics and Automation, 2005.

[16]  Lei Guo,et al.  Stochastic Distribution Control System Design , 2010 .

[17]  X. C. Guo,et al.  A novel LS-SVMs hyper-parameter selection based on particle swarm optimization , 2008, Neurocomputing.

[18]  W. Wang,et al.  Froth delineation based on image classification , 2003 .

[19]  Lei Guo,et al.  Minimum entropy filtering for multivariate stochastic systems with non-Gaussian noises , 2005, Proceedings of the 2005, American Control Conference, 2005..

[20]  M. Suichies,et al.  An implementation of generalized predictive control in a flotation plant , 1998 .

[21]  Weihua Gui,et al.  Nonparametric density estimation of bubble size distribution for monitoring mineral flotation process , 2009, Proceedings of the 48h IEEE Conference on Decision and Control (CDC) held jointly with 2009 28th Chinese Control Conference.

[22]  J. Laskowski,et al.  Effect of flotation frothers on bubble size and foam stability , 2002 .

[23]  Charl P. Botha,et al.  An on-line machine vision flotation froth analysis platform , 1999 .

[24]  Sirkka-Liisa Jämsä-Jounela,et al.  State of the art and challenges in mineral processing control , 2000 .

[25]  Weihua Gui,et al.  Recognition of the operational statuses of reagent addition using dynamic bubble size distribution in copper flotation process , 2013 .

[26]  Hong Wang Minimum entropy control of non-Gaussian dynamic stochastic systems , 2002, IEEE Trans. Autom. Control..

[27]  Stephen J. Neethling,et al.  Simple relationships for predicting the recovery of liquid from flowing foams and froths , 2003 .

[28]  K. Lam,et al.  Estimation of complicated distributions using B-spline functions , 1998 .

[29]  Daniel Hodouin,et al.  Feedforward-feedback predictive control of a simulated flotation bank , 2000 .

[30]  Giuseppe Bonifazi,et al.  Characterisation of flotation froth colour and structure by machine vision , 2001 .

[31]  Ying Liu,et al.  Real time prediction for converter gas tank levels based on multi-output least square support vector regressor , 2012 .

[32]  Juan Yianatos,et al.  The long way toward multivariate predictive control of flotation processes , 2011 .

[33]  Steven X. Ding,et al.  Real-Time Implementation of Fault-Tolerant Control Systems With Performance Optimization , 2014, IEEE Transactions on Industrial Electronics.

[34]  James A. Finch,et al.  Bubble size as a function of impeller speed in a self-aeration laboratory flotation cell , 2006 .

[35]  Stephen J. Neethling,et al.  The relationship between the surface and internal structure of dry foam , 2009 .