Abstract We are developing high-current ion sources for Heavy Ion Fusion (HIF) applications. Our proposed RF plasma source starts with an array of high current density mini-beamlets (of a few milliampere each at ∼100 mA/cm 2 ) that are kept separated from each other within a set of acceleration grids. After they have gained sufficient kinetic energy (>1.2 MeV), the mini-beamlets are allowed to merge together to form a high current beam (about 0.5 A) with low emittance. Simulations have been done to maximize the beam brightness within the physical constraints of the source. We have performed a series of experiments on an RF plasma source. A 80-kV 20-μs source has produced up to 5 mA of Ar + in a single beamlet and we measured the emittance of a beamlet, its energy spread, and the fraction of ions in higher charge states. We have also tested a 50-kV 61-hole multi-beamlet array. Two upcoming experiments are being prepared: the first experiment will test full-gradient extraction and transport of 61 beamlets through the first four electrodes, and the second experiment will converge 119 beamlets into an ESQ channel at one-quarter scaled voltage of a 1.6 MV HIF injector.