High-Efficiency Single-Stage LLC Resonant Converter for Wide-Input-Voltage Range

In this paper, a new single-stage half-bridge (HB) resonant <inline-formula><tex-math notation="LaTeX">$LLC$ </tex-math></inline-formula> converter additionally employing one resonant capacitor and two relays with one package is proposed, compared with a single-stage HB <inline-formula><tex-math notation="LaTeX">$LLC$</tex-math></inline-formula> converter. Moreover, a center-tapped transformer is replaced with a coupled transformer. Since the proposed converter changes the turns ratio of the coupled transformer using a relay according to low- or high-input-voltage range, it can decrease the range of its needed voltage gain. It means that the proposed converter can be designed with large transformer magnetizing inductance compared with the conventional single-stage HB <inline-formula> <tex-math notation="LaTeX">$LLC$</tex-math></inline-formula> converter. As a result, the primary conduction and turn-off losses are reduced. Moreover, in low input voltage range, it has smaller total primary wire resistance of the transformer due to parallel connection of the coupled transformer, which decreases its conduction loss. In addition, additionally employed small-sized components can be inserted to the conventional system. To confirm the operation, features, and validity of the proposed converter, universal input with low line and high line and 16.5 V/60 W output laboratory prototype targeting laptop adapters with wide-input-voltage range is built and tested.

[1]  G. Ivensky,et al.  Approximate Analysis of Resonant LLC DC-DC Converter , 2011, IEEE Transactions on Power Electronics.

[2]  Milan M. Jovanovic,et al.  Design considerations and performance evaluations of synchronous rectification in flyback converters , 1998 .

[3]  Milan M. Jovanovic,et al.  Performance evaluation of 70-W two-stage adapters for notebook computers , 1999, APEC '99. Fourteenth Annual Applied Power Electronics Conference and Exposition. 1999 Conference Proceedings (Cat. No.99CH36285).

[4]  Gun-Woo Moon,et al.  A Half-Bridge LLC Resonant Converter Adopting Boost PWM Control Scheme for Hold-Up State Operation , 2014, IEEE Transactions on Power Electronics.

[5]  Christophe Basso,et al.  Switch-Mode Power Supplies Spice Simulations and Practical Designs , 2008 .

[6]  Bongkoo Kang,et al.  High-Efficiency Asymmetric Forward-Flyback Converter for Wide Output Power Range , 2017, IEEE Transactions on Power Electronics.

[7]  C. M. Liaw,et al.  Dynamic modeling and controller design of flyback converter , 1999 .

[8]  Dianguo Xu,et al.  Analysis and design of the flyback transformer , 2003, IECON'03. 29th Annual Conference of the IEEE Industrial Electronics Society (IEEE Cat. No.03CH37468).

[9]  Haibing Hu,et al.  Efficiency-Oriented Optimal Design of the LLC Resonant Converter Based on Peak Gain Placement , 2013, IEEE Transactions on Power Electronics.

[10]  Moon-Young Kim,et al.  LLC series resonant converter with auxiliary hold-up time compensation circuit , 2011, 8th International Conference on Power Electronics - ECCE Asia.

[11]  Se-Kyo Chung,et al.  Constant frequency control of LLC resonant converter using switched capacitor , 2013 .

[12]  Sang-Kyoo Han,et al.  High-efficiency and low-cost tightly-regulated dual-output LLC resonant converter , 2010, 2010 IEEE International Symposium on Industrial Electronics.

[13]  Gun-Woo Moon,et al.  LLC Resonant Converter With Adaptive Link-Voltage Variation for a High-Power-Density Adapter , 2010, IEEE Transactions on Power Electronics.

[14]  Gun-Woo Moon,et al.  High efficiency slim adapter with low profile transformer structure , 2011, ICPE 2011.

[15]  Chern-Lin Chen,et al.  Analysis and Design of Single-Stage AC/DC $LLC$ Resonant Converter , 2012, IEEE Transactions on Industrial Electronics.

[16]  Abraham Pressman,et al.  Switching Power Supply Design , 1997 .

[17]  Gun-Woo Moon,et al.  PWM Resonant Single-Switch Isolated Converter , 2009, IEEE Transactions on Power Electronics.

[18]  Gun-Woo Moon,et al.  Two-stage AC/DC converter employing load-adaptive link-voltage-adjusting technique with load power estimator for notebook computer adaptor , 2009, 2009 IEEE Energy Conversion Congress and Exposition.