A new method for identification of thermal boundary conditions in water-wall tubes of boiler furnaces

Abstract In this paper, a method for determining fireside heat flux, heat transfer coefficient on the inner surface and temperature of water-steam mixture in water-wall tubes is developed. The unknown parameters are estimated based on the temperature measurements at a few internal locations from the solution of the inverse heat conduction problem. The non-linear least squares problem is solved numerically using the Levenberg–Marquardt method. The diameter of the measuring tube can be larger than the water-wall tube diameter. The view factor defining the distribution of the heat flux on the measuring tube circumference was determined using exact analytical formulas and numerically using ANSYS software. The method developed can also be used for an assessment of scale deposition on the inner surfaces of the water-wall tubes or slagging on the fire side.