Comparison of Industrial Scale Ethanol Production from a Palmyrah-Based Carbon Source by Commercial Yeast and a Mixed Culture from Palmyrah Toddy

Palmyrah (Borassus flabellifer) based products were used as an alternative carbon source for industrial scale ethanol production. The fermentation medium was enriched with spent wash obtained from a distillation column. The performance of a commercially available baker's yeast in the media was compared with a ‘palmyrah toddy mixed culture’ where the organisms were obtained from the sedimentation of palmyrah toddy. In a laboratory scale study, the ethanol produced from a palmyrah fruit pulp extract, diluted with distilled water, was 16.5 gL−1 (36 h) and 13.0 gL−1 (48 h) with ‘palmyrah toddy mixed culture’ and baker's yeast respectively. The ‘palmyrah toddy mixed culture’ performed better than the baker's yeast with palmyrah fruit pulp extract, diluted either with distilled water or spent wash. Among the different palmyrah based carbon sources, both cultures preferred molasses diluted with spent wash and both performed best in the medium containing the spent wash supplemented with sucrose. In a 5,000 L industrial scale fermentation of 20° Brix molasses supplemented with 10 gL−1 ammonium sulphate, 72 gL−1 and 65 gL−1 ethanol was produced by the ‘palmyrah toddy mixed culture’ (72 h) and the baker's yeast (90 h) respectively. As the performance of the ‘palmyrah toddy mixed culture’ was better than that of the baker's yeast, the former was selected for the industrial scale studies of molasses fermentation media diluted with spent wash. In these studies the temperature reached 42°C by 36 h and resultant cell death was observed. However ethanol production was higher and more rapid in the molasses diluted with spent wash, rather than in the molasses diluted with tap water and supplemented with (NH4)2SO4. Cell recycle operation obviated the interruption in fermentation caused by temperature induced cell death and increased rates and efficiency of ethanol production were observed.