A software frequency response analysis method to monitor degradation of power MOSFETs in basic single-switch converters

The efforts on more reliable power conversion systems are gaining momentum in the recent years. Majority of the studies concerning reliability of power switches focus on the package related failures, mainly caused by the thermal stress. The basic failure precursor for this type of stress has been identified as increased on-state resistance for power MOSFETs in recent literature. However, calculation of on-state resistance requires a voltage sensing circuit which can block the high voltage across the switch during off-state not to damage the measurement or control unit. This also limits the implementation as it requires additional hardware. This paper proposes a software frequency response analyzing algorithm to determine the health status of the power MOSFETs through evaluating the variation in the plant model using the same DSP that is used for control purposes. The proposed concept has been analyzed for basic single-switch converters, and experimentally verified on a dc/dc boost converter.

[1]  Mounira Berkani,et al.  Ageing and Failure Modes of IGBT Modules in High-Temperature Power Cycling , 2011, IEEE Transactions on Industrial Electronics.

[2]  Liang Cheng,et al.  State Detection of Bond Wires in IGBT Modules Using Eddy Current Pulsed Thermography , 2014, IEEE Transactions on Power Electronics.

[3]  Sankalita Saha,et al.  Towards Accelerated Aging Methodologies and Health Management of Power MOSFETs (Technical Brief) , 2009 .

[4]  Manish Bhardwaj,et al.  Online frequency response analysis: A powerful plug-in tool for compensation design & health assessment of digitally controlled power converters , 2014, 2014 IEEE Applied Power Electronics Conference and Exposition - APEC 2014.

[5]  D. Maksimovic,et al.  Online Health Monitoring in Digitally Controlled Power Converters , 2007, 2007 IEEE Power Electronics Specialists Conference.

[6]  Peter Tavner,et al.  Condition Monitoring for Device Reliability in Power Electronic Converters: A Review , 2010, IEEE Transactions on Power Electronics.

[7]  Manish Bhardwaj,et al.  An Integrated Implementation of Two-Phase Interleaved PFC and Dual Motor Drive Using Single MCU With CLA , 2013, IEEE Transactions on Industrial Informatics.

[8]  Stig Munk-Nielsen,et al.  A review on real time physical measurement techniques and their attempt to predict wear-out status of IGBT , 2013, 2013 15th European Conference on Power Electronics and Applications (EPE).

[9]  G. Nicoletti,et al.  Fast power cycling test of IGBT modules in traction application , 1997, Proceedings of Second International Conference on Power Electronics and Drive Systems.

[10]  M. Pecht,et al.  Precursor Parameter Identification for Insulated Gate Bipolar Transistor (IGBT) Prognostics , 2009, IEEE Transactions on Reliability.

[11]  Yaow-Ming Chen,et al.  Online Failure Prediction of the Electrolytic Capacitor for LC Filter of Switching-Mode Power Converters , 2008, IEEE Transactions on Industrial Electronics.

[12]  Bilal Akin,et al.  Remaining useful lifetime estimation for degraded power MOSFETs under cyclic thermal stress , 2015, 2015 IEEE Energy Conversion Congress and Exposition (ECCE).

[13]  S. Dusmez,et al.  An accelerated thermal aging platform to monitor fault precursor on-state resistance , 2015, 2015 IEEE International Electric Machines & Drives Conference (IEMDC).

[14]  J. Celaya,et al.  Towards Prognostics of Power MOSFETs: Accelerated Aging and Precursors of Failure , 2010 .

[15]  António J. Marques Cardoso,et al.  An Online and Noninvasive Technique for the Condition Monitoring of Capacitors in Boost Converters , 2010, IEEE Transactions on Instrumentation and Measurement.

[16]  Du Mingxing,et al.  Study of Bonding Wire Failure Effects on External Measurable Signals of IGBT Module , 2014, IEEE Transactions on Device and Materials Reliability.