An Arc Welding Robot Control for a Shaped Metal Deposition Plant: Modular Software Interface and Sensors

This paper is focused on the study and the control of a process of robotic arc welding. The system developed has been used to study the whole process and to develop an automatic controller for the arc process of deposition. The process consists of a shaped metal deposition (SMD) system that is an innovative method for the manufacturing of metal objects, which uses a layer-by-layer deposition technique. A useful software interface has been implemented in a Labview environment to study the system and to develop and tune the parameters of an automatic controller.

[1]  Robert W. Messler,et al.  Principles of welding , 1999 .

[2]  J. Aplevich,et al.  Lecture Notes in Control and Information Sciences , 1979 .

[3]  Giovanni Muscato,et al.  A closed loop welding controller for a rapid manufacturing process , 2008, 2008 IEEE International Conference on Emerging Technologies and Factory Automation.

[4]  George E. Cook,et al.  Robotic Arc Welding: Research in Sensory Feedback Control , 1983, IEEE Transactions on Industrial Electronics.

[5]  Guy O. Beale,et al.  Parameter Estimation Using Microprocessors and Adaptive Random Search Optimization , 1984, IEEE Transactions on Industrial Electronics.

[6]  Shohei Yagishita,et al.  Arc Welding Robot Systems for Large Steel Constructions , 1983, IEEE Transactions on Industrial Electronics.

[7]  David M. Hensinger,et al.  Motion planning for a direct metal deposition rapid prototyping system , 2000, Proceedings 2000 ICRA. Millennium Conference. IEEE International Conference on Robotics and Automation. Symposia Proceedings (Cat. No.00CH37065).

[8]  Francois Nadeau,et al.  Pressure Waves Due to Arcing Faults in a Substation , 1979, IEEE Transactions on Power Apparatus and Systems.

[9]  YuMing Zhang,et al.  Precision Sensing of Arc Length in GTAW Based on Arc Light Spectrum , 2001 .

[10]  R. Lambert,et al.  Robotic acoustic seam tracking: system development and application , 1989 .

[11]  G.E. Cook,et al.  PC-based arc ignition and arc length control system for gas tungsten arc welding , 1990, Conference Record of the 1990 IEEE Industry Applications Society Annual Meeting.

[12]  Joseph Tam Methods of Characterizing Gas-Metal Arc Welding Acoustics for Process Automation , 2005 .

[13]  K. Moore,et al.  Modeling, Sensing and Control of Gas Metal Arc Welding , 2003 .

[14]  YuMing Zhang,et al.  Weld deposition-based rapid prototyping: a preliminary study , 2003 .

[15]  B. Baufeld,et al.  Additive manufacturing of Ti–6Al–4V components by shaped metal deposition: Microstructure and mechanical properties , 2010 .

[16]  Shanben Chen,et al.  Robotic Welding, Intelligence and Automation , 2004 .

[17]  L. Cantelli,et al.  A modular software interface for the control system of an arc welding robot , 2009, 2009 2nd Conference on Human System Interactions.