Validation of measured data on F/A ratio and turbine inlet temperature with optimal estimation to enhance the reliability on a full-scale gas turbine combustion test for IGCC

Abstract This study is aimed at verifying the reliability and reproducibility of combustion tests, including ignition, load change and fuel changeover, conducted at a well-resourced full-scale gas turbine syngas combustion test facility. The 10 MWth, single-can, syngas-fired combustion test facility was equipped with analytical equipment to measure air and fuel flow rates to the combustor, the metal/gas temperature in the combustor, and exhaust gas composition and temperature distribution at the combustor's outlet. To confirm the test facility's reliability, the repeatability of the fuel changeover test from natural gas to syngas was evaluated. Reliability was also verified by cross-validating the theoretical and measured values for fuel/air (F/A) ratio and Turbine Inlet Temperature (TIT). In this study, the deviation between the averaged F/A ratio based on O2 and CO emission data and the F/A ratio based on the mass flow rate was under 2% at most, when the F/A ratio exceeded 20%. And, the calculated TIT for syngas, taking thermal dissociation and heat loss into consideration, correlates well with the experimental result which is the corrected TIT value based on heat balance at the temperature sensor tip.

[1]  T. F. Bogatova,et al.  Technological solutions for an advanced IGCC plant , 2018 .

[2]  Byron Smith R J,et al.  A Review of the Water Gas Shift Reaction Kinetics , 2010 .

[3]  Ketui Daniel,et al.  Study on temperature measurement of gas turbine blade based on analysis of error caused by the reflected radiation and emission angle , 2018 .

[4]  Mohsen Assadi,et al.  Coal Quality Effects on the Performance of an IGCC Power Plant with CO2 Capture in India , 2017 .

[5]  Gustave C. Fralick,et al.  A Review of Exhaust Gas Temperature Sensing Techniques for Modern Turbine Engine Controls , 2014 .

[6]  L. Eltinge Fuel-Air Ratio and Distribution from Exhaust Gas Composition , 1968 .

[7]  Scott Samuelsen,et al.  H2 coproduction in IGCC with CCS via coal and biomass mixture using advanced technologies. , 2014 .

[8]  R. Marsh,et al.  Premixed ammonia/hydrogen swirl combustion under rich fuel conditions for gas turbines operation , 2019, International Journal of Hydrogen Energy.

[9]  Yongseung Yun,et al.  Selection of IGCC candidate coals by pilot-scale gasifier operation , 2007 .

[10]  Andrew Forbes Alexander Hoadley,et al.  Optimisation of pre-combustion capture for IGCC with a focus on the water balance , 2011 .

[11]  William D'haeseleer,et al.  Using renewables and the co-production of hydrogen and electricity from CCS-equipped IGCC facilities, as a stepping stone towards the early development of a hydrogen economy , 2010 .

[12]  G. Choi,et al.  Combustion characteristics of syngas on scaled gas turbine combustor in pressurized condition: Pressure, H2/CO ratio, and N2 dilution of fuel , 2018, Fuel Processing Technology.

[13]  Xin Yu,et al.  New progress of high-efficiency and low-emission 9HA combine cycle gas turbine power generation demonstration project , 2015 .

[14]  A. Roskilly,et al.  Experimental study of the gaseous and particulate matter emissions from a gas turbine combustor burning butyl butyrate and ethanol blends , 2017 .

[15]  Robert C. Steele,et al.  Ultra-Low NOx Advanced Vortex Combustor , 2006 .

[17]  H. Funke,et al.  An overview on dry low NOx micromix combustor development for hydrogen-rich gas turbine applications , 2019, International Journal of Hydrogen Energy.

[18]  Wei Wu,et al.  Novel design of integrated gasification combined cycle (IGCC) power plants with CO2 capture , 2018, Journal of Cleaner Production.

[19]  M. Toledo Velázquez,et al.  Evaluation of the Gas Turbine Inlet Temperature with Relation to the Excess Air , 2011 .

[20]  Sung-chul Kim,et al.  The effects and characteristics of hydrogen in SNG on gas turbine combustion using a diffusion type combustor , 2013 .

[21]  Matthias Ihme,et al.  Fuel effects on lean blow-out in a realistic gas turbine combustor , 2017 .

[22]  D. Barletta,et al.  Co-gasification of coal-petcoke and biomass in the Puertollano IGCC power plant , 2014 .

[23]  G. Choi,et al.  Demonstration of a gas turbine combustion-tuning method and sensitivity analysis of the combustion-tuning parameters with regard to NOx emissions , 2019, Fuel.

[24]  Olav Bolland,et al.  Flexible Operation of an IGCC Plant Coproducing Power and H2 with CO2 Capture through Novel PSA-based Process Configurations☆ , 2017 .

[25]  Valeriu Vilag,et al.  Test Bench Configuration to Facilitate Gas Turbine In-situ Combustion Experimentation☆ , 2017 .

[26]  Xiangping Zhang,et al.  Carbon chain analysis on a coal IGCC — CCS system with flexible multi-products , 2013 .

[27]  Fred Starr,et al.  Use of lower grade coals in IGCC plants with carbon capture for the co-production of hydrogen and electricity , 2010 .

[28]  Francesco Martelli,et al.  Investigation of a pure hydrogen fueled gas turbine burner , 2017 .

[29]  Boshu He,et al.  Energy and exergy investigation on two improved IGCC power plants with different CO2 capture schemes , 2017 .

[30]  J. Hartmann,et al.  Long wavelength infrared radiation thermometry for non-contact temperature measurements in gas turbines , 2017 .

[31]  S. Hsiau,et al.  System efficiency improvement of IGCC with syngas clean-up , 2018, Energy.

[32]  Seik Park,et al.  Effects of Different Coal Type on Gasification Characteristics , 2010 .

[33]  Kazuki Abe,et al.  Full Scale Testing of a Cluster Nozzle Burner for the Advanced Humid Air Turbine , 2007 .

[34]  Holger Streb,et al.  Combustion System Update SGT5-4000F: Design, Testing and Validation , 2013 .

[35]  B. Metz IPCC special report on carbon dioxide capture and storage , 2005 .

[36]  V. Sanderson,et al.  The influence of changes in fuel calorific value to combustion performance for Siemens SGT-300 dry low emission combustion system , 2013 .

[37]  Andrea Toffolo,et al.  Numerical simulation of a hydrogen fuelled gas turbine combustor , 2011 .