A phase-field formulation for fracture in ductile materials: Finite deformation balance law derivation, plastic degradation, and stress triaxiality effects

Abstract Phase-field models have been a topic of much research in recent years. Results have shown that these models are able to produce complex crack patterns in both two and three dimensions. A number of extensions from brittle to ductile materials have been proposed and results are promising. To date, however, these extensions have not accurately represented strains after crack initiation or included important aspects of ductile fracture such as stress triaxiality. This work introduces a number of contributions to further develop phase-field models for fracture in ductile materials. These contributions include: a cubic degradation function that provides a stress–strain response prior to crack initiation that more closely approximates linear elastic behavior, a derivation of the governing equations in terms of a general energy potential from balance laws that describe the kinematics of both the body and phase-field, introduction of a yield surface degradation function that provides a mechanism for plastic softening and corrects the non-physical elastic deformations after crack initiation, a proposed mechanism for including a measure of stress triaxiality as a driving force for crack initiation and propagation, and a correction to an error in the configuration update of an elastoplastic return-mapping algorithm for J 2 flow theory. We also present a heuristic time stepping scheme that facilitates computations that require a relatively long load time prior to crack initiation. A number of numerical results will be presented that demonstrate the effects of these contributions.

[1]  A. Raina,et al.  Phase field modeling of ductile fracture at finite strains: A variational gradient-extended plasticity-damage theory , 2016 .

[2]  Keith Gordon Webster,et al.  Investigation of Close Proximity Underwater Explosion Effects on a Ship-Like Structure Using the Multi-Material Arbitrary Lagrangian Eulerian Finite Element Method , 2007 .

[3]  A. Needleman,et al.  Analysis of the cup-cone fracture in a round tensile bar , 1984 .

[4]  H. Waisman,et al.  A unified model for metal failure capturing shear banding and fracture , 2015 .

[5]  M. Gurtin Generalized Ginzburg-Landau and Cahn-Hilliard equations based on a microforce balance , 1996 .

[6]  T. Hughes,et al.  Isogeometric analysis : CAD, finite elements, NURBS, exact geometry and mesh refinement , 2005 .

[7]  Christopher J. Larsen,et al.  Models for Dynamic Fracture Based on Griffith’s Criterion , 2010 .

[8]  Blaise Bourdin,et al.  A Variational Approach to the Numerical Simulation of Hydraulic Fracturing , 2012 .

[9]  Christian Miehe,et al.  A phase field model for rate-independent crack propagation: Robust algorithmic implementation based on operator splits , 2010 .

[10]  B. Bourdin,et al.  The Variational Approach to Fracture , 2008 .

[11]  A. Gurson Continuum Theory of Ductile Rupture by Void Nucleation and Growth: Part I—Yield Criteria and Flow Rules for Porous Ductile Media , 1977 .

[12]  L. Lorenzis,et al.  Phase-field modeling of ductile fracture , 2015, Computational Mechanics.

[13]  Christian Miehe,et al.  Phase field modeling of fracture in multi-physics problems. Part I. Balance of crack surface and failure criteria for brittle crack propagation in thermo-elastic solids , 2015 .

[14]  Yuanli Bai,et al.  Application of extended Mohr–Coulomb criterion to ductile fracture , 2009 .

[15]  Christian Miehe,et al.  Thermodynamically consistent phase‐field models of fracture: Variational principles and multi‐field FE implementations , 2010 .

[16]  John A. Evans,et al.  An Isogeometric design-through-analysis methodology based on adaptive hierarchical refinement of NURBS, immersed boundary methods, and T-spline CAD surfaces , 2012 .

[17]  Mary F. Wheeler,et al.  A Phase-Field Method for Propagating Fluid-Filled Fractures Coupled to a Surrounding Porous Medium , 2015, Multiscale Model. Simul..

[18]  T. Wierzbicki,et al.  A new model of metal plasticity and fracture with pressure and Lode dependence , 2008 .

[19]  Laura De Lorenzis,et al.  A phase-field model for ductile fracture at finite strains and its experimental verification , 2016 .

[20]  L. Ambrosio,et al.  Approximation of functional depending on jumps by elliptic functional via t-convergence , 1990 .

[21]  B. Bourdin,et al.  Numerical experiments in revisited brittle fracture , 2000 .

[22]  Thomas J. R. Hughes,et al.  A higher-order phase-field model for brittle fracture: Formulation and analysis within the isogeometric analysis framework , 2014 .

[23]  J. Marigo,et al.  Gradient Damage Models and Their Use to Approximate Brittle Fracture , 2011 .

[24]  Percy Williams Bridgman,et al.  Studies in large plastic flow and fracture , 1964 .

[25]  Cv Clemens Verhoosel,et al.  A phase-field description of dynamic brittle fracture , 2012 .

[26]  K. Hackl,et al.  Micromechanical concept for the analysis of damage evolution in thermo-viscoelastic and quasi-brittle materials , 2003 .

[27]  J. C. Simo,et al.  A framework for finite strain elastoplasticity based on maximum plastic dissipation and the multipli , 1988 .

[28]  Christopher J. Larsen,et al.  EXISTENCE OF SOLUTIONS TO A REGULARIZED MODEL OF DYNAMIC FRACTURE , 2010 .

[29]  D. Mumford,et al.  Optimal approximations by piecewise smooth functions and associated variational problems , 1989 .

[30]  Gilles A. Francfort,et al.  Revisiting brittle fracture as an energy minimization problem , 1998 .

[31]  E. Süli,et al.  An adaptive finite element approximation of a generalized Ambrosio-Tortorelli functional , 2013 .

[32]  Michael A. Scott,et al.  Isogeometric spline forests , 2014 .

[33]  G. R. Johnson,et al.  Fracture characteristics of three metals subjected to various strains, strain rates, temperatures and pressures , 1985 .

[34]  Michael J. Borden,et al.  A phase-field model for fracture in piezoelectric ceramics , 2013, International Journal of Fracture.

[35]  Jean-Jacques Marigo,et al.  Regularized formulation of the variational brittle fracture with unilateral contact: Numerical experiments , 2009 .

[36]  J. C. Simo A framework for finite strain elastoplasticity based on maximum plastic dissipation and the multiplicative decomposition. part II: computational aspects , 1988 .

[37]  Christian Miehe,et al.  Phase field modeling of fracture in multi-physics problems. Part III. Crack driving forces in hydro-poro-elasticity and hydraulic fracturing of fluid-saturated porous media , 2016 .

[38]  T. Wierzbicki,et al.  On fracture locus in the equivalent strain and stress triaxiality space , 2004 .

[39]  Christian Miehe,et al.  Phase field modeling of fracture in rubbery polymers. Part I: Finite elasticity coupled with brittle failure , 2014 .

[40]  F. A. McClintock,et al.  A Criterion for Ductile Fracture by the Growth of Holes , 1968 .

[41]  D. M. Tracey,et al.  On the ductile enlargement of voids in triaxial stress fields , 1969 .

[42]  Stelios Kyriakides,et al.  Ductile failure under combined shear and tension , 2013 .

[43]  Christopher J. Larsen,et al.  A time-discrete model for dynamic fracture based on crack regularization , 2011 .

[44]  Christian Miehe,et al.  Phase Field Modeling of Fracture in Multi-Physics Problems. Part II. Coupled Brittle-to-Ductile Failure Criteria and Crack Propagation in Thermo-Elastic-Plastic Solids , 2015 .

[45]  Christian Miehe,et al.  A phase field model of dynamic fracture: Robust field updates for the analysis of complex crack patterns , 2013 .

[46]  Thomas Pardoen,et al.  Thickness dependence of cracking resistance in thin aluminium plates , 1999 .

[47]  K. Ravi-Chandar,et al.  Ductile failure behavior of polycrystalline Al 6061-T6 , 2012, International Journal of Fracture.