Analysis of lubrication strategies for sustainable machining during turning of titanium ti-6al-4v alloy

The current drive for achieving the implementation of sustainability concepts in manufacturing calls for sustainable machining practices to be adopted. A key area of research is the search for environmentally benign cooling strategies. Vegetable oils have often been proposed as sustainable alternatives to the conventional synthetic emulsion coolants. Techniques like dry and cryogenic machining, minimum quantity lubrication (MQL) and minimum quantity cooled lubrication (MQCL) have also been proposed. The current study investigates the effect of six different strategies on the flank tool wear, surface roughness and energy consumption during turning of titanium Ti-6Al-4 V using uncoated carbide tool at certain speed and feed. The use of rapeseed vegetable oil in MQL and MQCL configuration turns out to be an overall sustainable alternative. Thus confirming the promise predicted in the use of vegetable oil as a lubricant for machining.

[1]  Bilgin Tolga Simsek,et al.  Optimization of cutting fluids and cutting parameters during end milling by using D-optimal design of experiments , 2013 .

[2]  S. K. Choudhury,et al.  Investigation of tool wear and cutting force in cryogenic machining using design of experiments , 2008 .

[3]  Cristian Caizar,et al.  Application of Taguchi method to selection of optimal lubrication and cutting conditions in face milling of AlMg3 , 2011 .

[4]  M. Bermingham,et al.  A comparison of cryogenic and high pressure emulsion cooling technologies on tool life and chip morphology in Ti-6Al-4V cutting , 2012 .

[5]  Babur Ozcelik,et al.  Evaluation of vegetable based cutting fluids with extreme pressure and cutting parameters in turning of AISI 304L by Taguchi method , 2011 .

[6]  Shane Y. Hong,et al.  Friction and cutting forces in cryogenic machining of Ti–6Al–4V , 2001 .

[7]  Imtiaz Ahmed Choudhury,et al.  A critical assessment of lubrication techniques in machining processes: a case for minimum quantity lubrication using vegetable oil-based lubricant , 2013 .

[8]  M. Donachie Titanium: A Technical Guide , 1988 .

[9]  Gerry Byrne,et al.  Environmentally Clean Machining Processes — A Strategic Approach , 1993 .

[10]  John W. Sutherland,et al.  Dry Machining and Minimum Quantity Lubrication , 2004 .

[11]  Brian Boswell,et al.  Air-Cooling Used For Metal Cutting , 2009 .

[12]  Janez Kopac,et al.  Sustainability Assessment: Cryogenic Machining of Inconel 718 , 2011 .

[13]  Matthew T. Siniawski,et al.  Metal working fluids: finding green in the manufacturing process , 2009 .

[14]  Asif Iqbal,et al.  Refrigerated cooling air cutting of difficult-to-cut materials , 2007 .

[15]  Shaw C. Feng,et al.  Cost and Process Information Modeling for Dry Machining , 2000 .

[16]  João Fernando Gomes de Oliveira,et al.  Vegetable based cutting fluid - an environmental alternative to grinding process , 2008 .

[17]  Song Zhang,et al.  Tool life and cutting forces in end milling Inconel 718 under dry and minimum quantity cooling lubrication cutting conditions , 2012 .

[18]  A. B. Chattopadhyay,et al.  Tool wear in cryogenic turning of Ti-6Al-4V alloy , 2007 .

[19]  Peter Krajnik,et al.  Transitioning to sustainable production – part II: evaluation of sustainable machining technologies , 2010 .

[20]  Vimal Dhokia,et al.  Environmentally conscious machining of difficult-to-machine materials with regard to cutting fluids , 2012 .