Fault diagnosis of rolling bearing of wind turbines based on the Variational Mode Decomposition and Deep Convolutional Neural Networks

Abstract Machine learning techniques have been successfully applied in intelligent fault diagnosis of rolling bearings in recent years. However, in the real world industrial application, the dissimilarity of data due to changes in the working conditions and data acquisition environment often cause a poor performance of the existing fault diagnosis methods. Consequently, to address these inadequacies, this paper developed a novel method by integrating the Convolutional Neural Networks (CNNs) with the Variational Mode Decomposition (VMD) algorithms. Named as “Variational Mode Decomposition with Deep Convolutional Neural Networks (VMD-DCNNs)”, the method, in an end-to-end way, directly processes raw vibration signals without artificial experiences and manual intervention to realize the fault diagnosis of rolling bearings. In addition, the CNN technique is used to extract features from each Intrinsic Mode Function (IMF) in order to address the deficiency in extracting features from a single source and to achieve an effective and efficient fault diagnosis of rolling bearings under different environments and states. The value of parameter K of the VMD-DCNNs model is optimized by considering time complexity and generalization ability of the model. Lastly, bearing experiments are conducted to verify the superiority of the VMD-DCNNs in diagnosing fault under different conditions. The visualizations of the signals in the convolutional layer explain the reasonability in selecting the value of parameter K and they also indicate that the translational invariances in a raw IMF component have been learned by the VMD-DCNNs model.

[1]  Xiangdong Wang,et al.  Multiscale local features learning based on BP neural network for rolling bearing intelligent fault diagnosis , 2020, Measurement.

[2]  Andreas Seidler,et al.  Health effects of wind turbines in working environments - a scoping review. , 2018, Scandinavian journal of work, environment & health.

[3]  Chang Liu,et al.  Study on planetary gear fault diagnosis based on variational mode decomposition and deep neural networks , 2018, Measurement.

[4]  Jie Chen,et al.  Incipient fault diagnosis of rolling bearings based on adaptive variational mode decomposition and Teager energy operator , 2020 .

[5]  Xuefeng Chen,et al.  Sparse Time-Frequency Representation for Incipient Fault Diagnosis of Wind Turbine Drive Train , 2018, IEEE Transactions on Instrumentation and Measurement.

[6]  Jinfeng Zhang,et al.  Periodic impulses extraction based on improved adaptive VMD and sparse code shrinkage denoising and its application in rotating machinery fault diagnosis , 2019, Mechanical Systems and Signal Processing.

[7]  Adam Glowacz,et al.  Early fault diagnosis of bearing and stator faults of the single-phase induction motor using acoustic signals , 2018 .

[8]  Jintao Li,et al.  Not Fully Overlapping Allan Variance and Total Variance for Inertial Sensor Stochastic Error Analysis , 2013, IEEE Transactions on Instrumentation and Measurement.

[9]  Liguo Zhang,et al.  A New Method of Wind Turbine Bearing Fault Diagnosis Based on Multi-Masking Empirical Mode Decomposition and Fuzzy C-Means Clustering , 2019 .

[10]  Baoping Tang,et al.  Fault diagnosis method based on incremental enhanced supervised locally linear embedding and adaptive nearest neighbor classifier , 2014 .

[11]  Jun Yan,et al.  Multiscale Convolutional Neural Networks for Fault Diagnosis of Wind Turbine Gearbox , 2019, IEEE Transactions on Industrial Electronics.

[12]  Jinfeng Zhang,et al.  Rolling bearing fault diagnosis based on time-delayed feedback monostable stochastic resonance and adaptive minimum entropy deconvolution , 2017 .

[13]  Yehoshua Y. Zeevi,et al.  Variational denoising of partly textured images by spatially varying constraints , 2006, IEEE Transactions on Image Processing.

[14]  Qiuwei Wu,et al.  Coordinated pitch & torque control of large-scale wind turbine based on Pareto efficiency analysis , 2018 .

[15]  Haidong Shao,et al.  Intelligent fault diagnosis of rolling bearing using deep wavelet auto-encoder with extreme learning machine , 2018, Knowl. Based Syst..

[16]  Yaguo Lei,et al.  Fault Diagnosis of Rotating Machinery Based on an Adaptive Ensemble Empirical Mode Decomposition , 2013, Sensors.

[17]  Henry Hong,et al.  Wind Turbine Fault Diagnosis and Fault-Tolerant Torque Load Control Against Actuator Faults , 2015, IEEE Transactions on Control Systems Technology.

[18]  Jun Shen,et al.  Vibration fault diagnosis of wind turbines based on variational mode decomposition and energy entropy , 2019, Energy.

[19]  Yaguo Lei,et al.  A Hybrid Prognostics Approach for Estimating Remaining Useful Life of Rolling Element Bearings , 2020, IEEE Transactions on Reliability.

[20]  Dominique Zosso,et al.  Variational Mode Decomposition , 2014, IEEE Transactions on Signal Processing.

[21]  Ponnuthurai Nagaratnam Suganthan,et al.  Empirical Mode Decomposition based ensemble deep learning for load demand time series forecasting , 2017, Appl. Soft Comput..

[22]  Zihan Zhang,et al.  Compound Fault Diagnosis of Gearboxes via Multi-label Convolutional Neural Network and Wavelet Transform , 2019, Comput. Ind..

[23]  Gaoliang Peng,et al.  A deep convolutional neural network with new training methods for bearing fault diagnosis under noisy environment and different working load , 2018, Mechanical Systems and Signal Processing.

[24]  Liang Gao,et al.  A New Convolutional Neural Network-Based Data-Driven Fault Diagnosis Method , 2018, IEEE Transactions on Industrial Electronics.