Classification of molten pool modes in variable polarity plasma arc welding based on acoustic signature

Abstract The relationships between the acoustic signal and the modes of the welding pool such as no-keyhole (melt-in), keyhole and cutting in variable polarity plasma arc welding (VPPAW) are investigated. Welch power spectral density (PSD) estimate is used for preprocessing the sound data. A neural network (NN) is used to distinguish the keyhole mode from the cutting mode. The results show that the keyhole mode can be distinguished from the cutting mode under the experiment conditions in this paper.

[1]  T.,et al.  Training Feedforward Networks with the Marquardt Algorithm , 2004 .

[2]  Simon Haykin,et al.  Neural Networks: A Comprehensive Foundation , 1998 .

[3]  Radovan Kovacevic,et al.  Imaging the Keyhole in PAW of Aluminum Alloys , 1999 .

[4]  Qilong wang,et al.  Edge detection and automatic threshold based on wavelet transform in the VPPAW keyhole image processing , 2000, Proceedings of the 17th IEEE Instrumentation and Measurement Technology Conference [Cat. No. 00CH37066].

[5]  P. Welch The use of fast Fourier transform for the estimation of power spectra: A method based on time averaging over short, modified periodograms , 1967 .

[6]  Mohammad Bagher Menhaj,et al.  Training feedforward networks with the Marquardt algorithm , 1994, IEEE Trans. Neural Networks.

[7]  H. Guterman,et al.  Knowledge extraction from artificial neural network models , 1997, 1997 IEEE International Conference on Systems, Man, and Cybernetics. Computational Cybernetics and Simulation.

[8]  Radovan Kovacevic,et al.  Control for weld penetration in VPPAW of aluminum alloys using the front weld pool image signal , 2000 .

[9]  Qiang,et al.  Relationship between sound signal and weld pool status in plasma arc welding , 2001 .

[10]  A. C. Nunes,et al.  Front side keyhole detection in aluminum alloys , 1992 .

[11]  Chunlin Dong STUDY ON FRONT SIDE ARC LIGHT SENSING IN KEYHOLE MODE PLASMA ARC WELDING , 2001 .

[12]  Yaowen Wang SOUND SENSING OF THE KEYHOLE BEHAVIORS IN PLASMA ARC WELDING , 2001 .

[13]  R Kovacevic,et al.  Real-time image processing of keyhole puddle in variable polarity plasma arc welding , 2000 .

[14]  Donald C. Wunsch,et al.  Query-based learning for aerospace applications , 2003, IEEE Trans. Neural Networks.

[15]  A. C. Nunes,et al.  Variable polarity plasma arc welding on the Space Shuttle external tank , 1984 .

[16]  Kenji Baba,et al.  Explicit representation of knowledge acquired from plant historical data using neural network , 1990, 1990 IJCNN International Joint Conference on Neural Networks.

[17]  R Kovacevic,et al.  Feasibility study of acoustic sensing for the welding pool mode in variable-polarity plasma arc welding , 2002 .

[18]  Joachim Diederich,et al.  Survey and critique of techniques for extracting rules from trained artificial neural networks , 1995, Knowl. Based Syst..

[19]  Paul J. Werbos,et al.  Backpropagation Through Time: What It Does and How to Do It , 1990, Proc. IEEE.