Evaluation of the uncertainty of an optical machine with a vision system for contact-less three-dimensional measurement

Abstract Optical machines with a vision system containing a video camera are designed to perform contact-less three-dimensional measurements. They are becoming more widely used in the industrial sector because of the many possibilities for automation they permit and because of the speed and economies in measurement tasks that can consequently be obtained. Within dimensional control these machines introduce significant characteristics of flexibility, savings and reliability. Therefore the purpose is to identify the principal metrological characteristics of such machines and so characterise the metrological traceability of the measurements obtained from them. The aim is to qualify each part of the optical machine as well as on the whole. Previously, no metrological traceability of this equipment has been provided in primary metrology, either at national (SIT—Sistema di Taratura in Italia—Calibration System in Italy) or at international level (EA–European co-operation for Accreditation). For this reason we develop a mathematical model that permits the evaluation of the measurement uncertainties in the use of such a device. The purpose is to obtain the certification of the measurement results furnished by the optical machine in as broad a context as possible. The experimental results of the tests are introduced for validating the proposed method. This paper provides the basis of the expression of the uncertainty of a measurement result obtained using the optical measurement machines and it shows the necessary requirements for the numerical evaluation of such uncertainty.