Testing of the prototype facets for the stretched-membrane faceted dish

The Faceted Stretched-Membrane Dish Program is part of a DOE-sponsored effort to develop a commercial 25 kWe dish/Stirling system employing a twelve-facet dish concentrator. The facets will utilize the stretched-membrane technology originated in the heliostat development program. Each facet is constructed with a thin metal membrane stretched over both sides of a steel ring. When a small vacuum is induced between the membranes they assume a parabolic contour capable of concentrating sunlight at a predetermined focal length. A reflective polymer film is attached to the face of the facet of the facet to enhance the optical performance. During Phase II of the Faceted Stretched-Membrane Dish Program, Science Applications International Corp. and Solar Kinetics, Inc., constructed prototype 3.5-meter facets utilizing different design approaches to demonstrate their manufacturability and optical performance. Sandia engaged in a program to determine the on-sun performance of the facets (for f/Ds of 2.7 to 3.0). A uniformly distributed slope error was used as the basis for comparison. Flux arrays based on slope error from a computer model were compared to a measured flux array for each facet. The slope error for the facet was determined by the value that would produce a modeled array with the minimummore » mean square difference to the measured array. The facet produced by SAIC demonstrated uniform slope errors of 2.2 to 3.0 milliradians with peak flux intesities of 334 to 416 kW/m{sup 2}. The SKI facet had slope errors of 1.6 to 1.9 milliradians with peak flux intesities of 543 to 1186 kW/m{sup 2}.« less