Winding resistance and power loss for inductors with litz and solid-round wires

An analytical model based on one dimensional 1-D Dowell's equation for computing ac-to-dc winding resistance ratio FR of litz wire is presented. The model takes into account proximity effect within the bundle and between bundle layers as well as the skin effect. Model describes three frequency ranges: low-, medium-, and high-frequency range. In each of ranges, the behavior of the ac-to-dc winding resistance ratio FR is different. Moreover, an analytical optimization of the litz-wire winding strand diameter is performed. The boundary frequency between the low-frequency and the medium-frequency ranges, are given for both solid-round-wire and litz-wire windings. Hence, useful frequency range of both windings can be determined and compared.

[1]  Fred C. Lee,et al.  A high frequency model for Litz wire for switch-mode magnetics , 1993, Conference Record of the 1993 IEEE Industry Applications Conference Twenty-Eighth IAS Annual Meeting.

[2]  Marian K. Kazimierczuk,et al.  Modelling Winding Losses in High-Frequency Power inductors , 1995, J. Circuits Syst. Comput..

[3]  J. Burdío,et al.  Simple resistance calculation in litz-wire planar windings for induction cooking appliances , 2005, IEEE Transactions on Magnetics.

[4]  Marian K. Kazimierczuk,et al.  Analytical optimisation of solid-round-wire windings conducting dc and ac non-sinusoidal periodic currents , 2013 .

[5]  Murgatroyd Calculation of proximity losses in multistranded conductor bunches , 1989 .

[6]  Marian K. Kazimierczuk,et al.  Winding resistance of litz-wire and multi-strand inductors , 2012 .

[7]  Sidney C. Larson,et al.  Effective resistance to alternating currents of multilayer windings , 1940, Electrical Engineering.

[8]  M. Perry,et al.  Multiple Layer Series Connected Winding Design for Minimum Losses , 1979, IEEE Transactions on Power Apparatus and Systems.

[9]  Marian K. Kazimierczuk,et al.  Analytical Optimization of Solid–Round-Wire Windings , 2013, IEEE Transactions on Industrial Electronics.

[10]  Marian K. Kazimierczuk,et al.  Analytical winding size optimisation for different conductor shapes using Ampere's law , 2013 .

[11]  Marian K. Kazimierczuk,et al.  Analytical optimization of litz-wire windings independent of porosity factor , 2015 .

[12]  J. A. Ferreira Analytical computation of AC resistance of round and rectangular litz wire windings , 1992 .

[13]  Charles R. Sullivan Optimal choice for number of strands in a litz-wire transformer winding , 1997 .

[14]  Rafal P. Wojda Thermal analytical winding size optimization for different conductor shapes , 2015 .

[15]  A. Schellmanns,et al.  Modeling Litz wire windings , 1997, IAS '97. Conference Record of the 1997 IEEE Industry Applications Conference Thirty-Second IAS Annual Meeting.

[16]  Marian K. Kazimierczuk,et al.  Minimum copper and core losses power inductor design , 1996, IAS '96. Conference Record of the 1996 IEEE Industry Applications Conference Thirty-First IAS Annual Meeting.

[17]  Marian K. Kazimierczuk,et al.  High-Frequency Magnetic Components , 2009 .

[18]  P. L. Dowell,et al.  Effects of eddy currents in transformer windings , 1966 .

[19]  Marian K. Kazimierczuk,et al.  Maximum drain efficiency class F3 RF power amplifier , 2011, 2011 IEEE International Symposium of Circuits and Systems (ISCAS).

[20]  M. Bartoli,et al.  Modeling Litz-wire winding losses in high-frequency power inductors , 1996, PESC Record. 27th Annual IEEE Power Electronics Specialists Conference.

[21]  G. W. O. Howe The High-Frequency Resistance of Multiply-Stranded Insulated Wire , 1917 .

[22]  Jan Abraham Ferreira,et al.  Improved analytical modeling of conductive losses in magnetic components , 1994 .